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Electrical Terminals & Splicing

Oct 7, 2025

Overview

This lecture covers NEC 2020 Article 110.14, focusing on electrical terminals, terminal limitations, conductor types, splicing, temperature ratings, and proper torque application for electrical equipment connections.

Electrical Connections: Terminals & Splicing

  • Use terminals and splicing connectors identified for the specific conductor metal (e.g., copper or aluminum).
  • Do not mix dissimilar metals (like copper and aluminum) in a terminal unless specifically identified for both.
  • Optional materials like solder, flux, inhibitors, or compounds must not damage conductors/equipment and must be suitable for use.
  • For finely stranded conductors (more than Class B), only use terminals identified for the specific stranding class.

Termination Methods

  • Connections must ensure good contact without damaging conductors; acceptable means include pressure connectors, set screws, solder, or splices.
  • Wire binding screws or studs with upturned lugs are permitted for 10 AWG or smaller conductors.
  • Terminals for more than one conductor or for aluminum must be clearly identified as such.

Splices

  • Conductors must be spliced with devices identified for the purpose, or by brazing, welding, or soldering.
  • Soldered splices must be first mechanically and electrically secured, then insulated equivalently to the conductor.
  • Listed direct burial connectors are required for splices in direct burial applications.

Temperature Limitations

  • The ampacity (current capability) of a conductor is limited by the lowest temperature rating among connected devices, terminals, and conductors.
  • Conductors with higher temperature ratings can be used for ampacity adjustment/correction, but never exceed the weakest component's temperature rating.

Equipment Rating 100A or Less, or 14–1 AWG

  • Use ampacity from the 60°C column unless equipment and conductors are rated higher.
  • If all components are rated 75°C, use the 75°C ampacity value.
  • For motors marked B, C, or D, use 75°C-rated conductors if terminals are so identified.

Equipment Over 100A or Larger than 1 AWG

  • Generally, use the 75°C ampacity column unless equipment is marked for higher.
  • 90°C-rated conductors can be used for adjustments/corrections but ampacity must not exceed 75°C limits unless terminals are rated higher.

Torque for Terminal Connections

  • Tightening torque must match manufacturer’s instructions or equipment labeling.
  • Approved means (e.g., torque wrenches, shear bolt devices) should be used for proper torque.
  • If torque values are missing, refer to manufacturer or NEC Informative Annex I for guidance.

Key Terms & Definitions

  • Ampacity — Maximum current a conductor can carry without overheating.
  • Terminal — Point where conductors are connected to equipment.
  • Pressure Connector — Device using pressure to secure a conductor (e.g., set screw).
  • Splicing Connector — Device that joins conductors together.
  • Temperature Rating — Maximum sustained temperature a component or conductor can handle.
  • AHJ — Authority Having Jurisdiction (e.g., inspector).

Action Items / Next Steps

  • Review NEC Table 310.16 and NEC Section 310.12 for ampacity references.
  • Consult manufacturer documentation for specific torque values when not present on equipment.
  • Prepare for exam questions on terminal temperature limitations and conductor sizing.