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Solid Print with Ben Keyser: Formlabs Fuse One+ 30W Overview

Jul 18, 2024

Solid Print with Ben Keyser: The Formlabs Fuse One+ 30W Unboxing and Features

Unboxing and Components

  • Stand: Mentioned pre-assembled for convenience.
  • Finishing Kit: Brushes, swabs, etc., for cleaning and tidying.
  • Optical Cassettes: Delicate glass for the laser.
  • Lifting Straps: Needed to position the printer.
  • Oven Gloves: For handling the build chamber.
  • Tools & Accessories:
    • Spanner for leveling the printer.
    • WiFi antenna.
    • Nitrogen insertion gadget (unique to One+).
    • Various cables.

Fuse One+ vs. Fuse One

  • Printing Technology: Both use selective laser sintering (SLS).

    • Process: Layers of powder that are sintered to build the model.
    • Self-Supporting: No need for additional support structures, reducing post-processing.
    • Onion Skinning Effect: Semi-sintered crust reduces warping.
  • Laser Power: 30W in the Fuse One+, allowing faster print times (approx. half or two-thirds of the Fuse One's time).

Material Capabilities

  • Existing Materials: Nylon 12, Nylon 12 Glass Filled, Nylon 11.
  • New Material: Nylon 11 Carbon Fiber.
    • Properties: Strong and durable.
    • Printing Requirements: Larger hopper with a mixer, air supply system with inert gas (nitrogen).

Fuse One+ Features

  • Hopper: Larger with a mixer for even material distribution.
  • Air Supply: Inert gas (nitrogen) control for cleaner prints.
  • Other Features: Similar design with some hidden improvements.

Post-Processing Station: Fuse Sift

  • Unboxing: Requires two people for safety.
  • Functionality:
    • Sifting: Remains unchanged, with minor updates for new materials (larger mesh for carbon fiber).
    • Recycling: 100% powder recycling if managed correctly.
    • Air Management: Negative air pressure and HEPA filter to reduce waste.
    • Included Tools: Brushes, vacuum accessories for cleaning.
  • Powder Management: Mixed powders are further tumbled and prepped for reuse.

Conclusion

  • Engagement: Encourages viewer interaction and comments.
  • Contact Information: Provided for further inquiries (phone and email).
  • Sign-off: Motivational and brand-aligned closing statement.