Lecture on Aqueous Pigment Inks: Technology and Applications
Introduction
- Presenter: DuPont Representative
- Focus: Aqueous pigment inks
- Key Areas: Technology challenges, growth areas, solutions
DuPont’s Experience with Aqueous Inks
- Over 25 years of experience
- Applications: Textiles, Packaging
Textile Industry Trends
- Fast Fashion: Shorter fashion seasons, faster turn-around
- Mobile Commerce: Quick delivery expectations
- Virtual Try-ons: Innovative technology for virtual fitting
- Sustainability: Demand for eco-friendly processes
Benefits of Digital Printing with Aqueous Inks
- Reduces waste
- Less hazardous chemicals
- Suitable for various fabric types
Packaging Industry Trends
- Customization and Artisan Brands: Smaller runs, less inventory
- Short Turn-around: Quick production and delivery
- Functionality: Trackable packaging
- Sustainability: Use of recyclable/low hazard materials
Packaging Applications and Complexity
- Corrugated: Coated/uncoated papers
- Folding Carton: Primarily coated papers
- Tag and Label: Mixed media (papers to films)
- Flexible Film: Complex due to food compliance, non-porous substrates
Challenges of Aqueous Inks in Packaging
- Ink Composition: Differences between aqueous flexo and aqueous inkjet inks
- Non-Porous Substrates: Difficult to manage ink absorption and drying
- Humectants: Balancing drying properties and printhead reliability
Key Factors in Ink Formulation
- Jetting Reliability: Formation of ideal ink drops
- Print Quality: Image and durability
- Compatibility: Overall system integration
- Binder (Polymer) Role: Impacts print durability, color quality, jetting reliability
Examples and Case Studies
- Print Quality: Impact of color strength, pigment loading, gamut adjustments
- Durability: White ink on film, improvements using specific binders
Importance of Pretreatment
- System Solutions: Enhances ink performance
- Textiles: Different pretreatment formulations affecting print quality
Sustainability Considerations
- Certifications by NGOs like Wicca Tex
- Compliance with regulations for food packaging
Polymer Competency
- Designing polymers for specific functionalities
- Potential in bio-based and biodegradable polymers
- Cross-linked dispersions enhance formulation stability
Conclusion
- Aqueous Pigment Inks: Suitable for future demands like sustainability, flexibility, and performance
- System Solutions: Importance of binary systems and pre-treatments
- Innovation Potential: Exciting future in ink technology development
Questions and engagement from the audience concluded the session.