Lecture on Aqueous Pigment Inks: Technology and Applications

Jul 1, 2024

Lecture on Aqueous Pigment Inks: Technology and Applications

Introduction

  • Presenter: DuPont Representative
  • Focus: Aqueous pigment inks
  • Key Areas: Technology challenges, growth areas, solutions

DuPont’s Experience with Aqueous Inks

  • Over 25 years of experience
  • Applications: Textiles, Packaging

Textile Industry Trends

  • Fast Fashion: Shorter fashion seasons, faster turn-around
  • Mobile Commerce: Quick delivery expectations
  • Virtual Try-ons: Innovative technology for virtual fitting
  • Sustainability: Demand for eco-friendly processes

Benefits of Digital Printing with Aqueous Inks

  • Reduces waste
  • Less hazardous chemicals
  • Suitable for various fabric types

Packaging Industry Trends

  • Customization and Artisan Brands: Smaller runs, less inventory
  • Short Turn-around: Quick production and delivery
  • Functionality: Trackable packaging
  • Sustainability: Use of recyclable/low hazard materials

Packaging Applications and Complexity

  • Corrugated: Coated/uncoated papers
  • Folding Carton: Primarily coated papers
  • Tag and Label: Mixed media (papers to films)
  • Flexible Film: Complex due to food compliance, non-porous substrates

Challenges of Aqueous Inks in Packaging

  • Ink Composition: Differences between aqueous flexo and aqueous inkjet inks
  • Non-Porous Substrates: Difficult to manage ink absorption and drying
  • Humectants: Balancing drying properties and printhead reliability

Key Factors in Ink Formulation

  • Jetting Reliability: Formation of ideal ink drops
  • Print Quality: Image and durability
  • Compatibility: Overall system integration
  • Binder (Polymer) Role: Impacts print durability, color quality, jetting reliability

Examples and Case Studies

  • Print Quality: Impact of color strength, pigment loading, gamut adjustments
  • Durability: White ink on film, improvements using specific binders

Importance of Pretreatment

  • System Solutions: Enhances ink performance
  • Textiles: Different pretreatment formulations affecting print quality

Sustainability Considerations

  • Certifications by NGOs like Wicca Tex
  • Compliance with regulations for food packaging

Polymer Competency

  • Designing polymers for specific functionalities
  • Potential in bio-based and biodegradable polymers
  • Cross-linked dispersions enhance formulation stability

Conclusion

  • Aqueous Pigment Inks: Suitable for future demands like sustainability, flexibility, and performance
  • System Solutions: Importance of binary systems and pre-treatments
  • Innovation Potential: Exciting future in ink technology development

Questions and engagement from the audience concluded the session.