Transforming Crude Oil into Everyday Products

Dec 11, 2024

Refining Crude Oil into Useful Products

Introduction

  • Crude oil is transformed into everyday products via refineries.
  • Refineries process crude oil into products like jet fuel, gasoline, asphalt, etc.

Key Principle: Vaporization

  • Crude oil consists of various hydrocarbons with different boiling points.
  • Heavy liquids (asphalt, tar) have high boiling points (>1000°F).
  • Light liquids (butane, gasoline) have low boiling points (<100°F).

The Distillation Tower

  • Central component of a refinery.
  • Crude oil is heated to vaporize all components.
  • Superheated vapor enters the distillation tower.
  • As vapor rises and cools, it condenses into liquids at various stages based on boiling points.
  • Heavy components condense first at higher temperatures, lighter ones at lower temperatures.
  • Outputs include:
    • Bottom: Asphalt, tar (high boiling points)
    • Middle: Diesel, gasoline, jet fuel
    • Top: LPG (Liquid Petroleum Gas), gasoline vapors

Product Demand & Supply

  • Natural distillation favors heavy oil and gases.
  • Market demand is higher for middle products like diesel, jet fuel, and gasoline.

Transformation Processes

  • Coking/Cracking:
    • Breaks heavy oil molecules into smaller ones for fuels and gasoline.
  • Reforming:
    • Modifies light liquids like naphtha into gasoline.

Output Mix

  • Gasoline accounts for nearly half of the refinery's output.
  • Diesel, jet fuel, and other products make up the remainder.
  • Refineries contribute to 55% of global energy supply.

Future Outlook

  • Demand for refined products won't change much in the near term.
  • Refineries remain vital until significant energy transition occurs.

Cisco's Role

  • Cisco enhances refinery efficiency, safety, and sustainability.
  • More information available on their website: cisco.com/go/oilandgas