Overview of STRATOS DAC Facility

Mar 9, 2025

STRATOS - 1PointFive's Direct Air Capture Facility

Overview

  • Location: Ector County, Texas
  • Size: Approximately 65 acres
    • Working footprint: 430 meters long, 270 meters wide
  • Capacity: Capture up to 500,000 metric tons of CO₂ annually
  • Significance: Largest Direct Air Capture (DAC) facility in the world

Core Components

  1. Air Contactors
    • Positioned around the perimeter
    • Function: Draws in air and contacts CO₂ with potassium hydroxide solution
  2. Central Processing Facility
    • Includes centrifuges, slakers, and notably the calciner
  3. Pellet Reactors
    • Reaction with calcium hydroxide to form calcium carbonate pellets
  4. Centrifuge
    • Separates calcium carbonate pellets from residual liquid
  5. Calciner
    • Heats pellets to release CO₂ which is 90% pure

Process Description

  • CO₂ Capture
    • CO₂ interacts with potassium hydroxide in air contactors to form a CO₂ rich liquid
    • Liquid sorbent system allows continuous cycle, enhancing efficiency
  • Pellet Formation
    • Calcium hydroxide added to form calcium carbonate pellets
    • CO₂ concentration increased to 40% in pellet reactors
  • Separation and Recycling
    • Centrifuge separates pellets, recycling potassium hydroxide
    • Calciner releases CO₂; calcium oxide remains are processed in slaker
  • Slaker
    • Converts calcium oxide back to calcium hydroxide
    • Recirculates calcium hydroxide back to pellet reactors

Strategic Location

  • Reason for Texas Location: Extensive experience with CO₂ storage by parent company Oxy

Technology and Innovation

  • Existing Technologies: Utilizes equipment like calciners and cooling towers
  • Potential Uses for Captured CO₂:
    • New materials like plastics, cement, graphene, diamonds, and protein
  • Future Vision: Establish CO₂ innovation centers around DAC hubs
    • Encourage technology startups to use CO₂ in pilot/demo plants

Impacts and Opportunities

  • Economic and Environmental Benefits
    • Significant positive impact on climate and economy
    • Enables new product development utilizing captured CO₂
  • Global Challenges
    • STRATOS offers opportunities for industries to contribute positively

Conclusion: STRATOS is a pioneering project in the field of DAC, aiming for large-scale CO₂ removal with potential widespread benefits for the environment and economy.