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Safety Guidelines for Cutting Tools

Sep 3, 2025

Summary

  • The meeting focused on the safe use of hand saws and cutting tools, emphasizing the importance of risk assessments, proper tool selection, and personal protective equipment (PPE).
  • Discussion covered specific safety procedures, tips for operation, inspection, and maintenance of cutting tools.
  • The need for adequate training and risk controls before starting work was reiterated.
  • Attendees reviewed storage, transportation, and maintenance requirements for bladed tools to prevent injuries.

Action Items

  • Ensure all workers using hand saws and cutting tools have been instructed by a competent person and deemed competent according to safe operating procedures.
  • Conduct a site inspection, job safety analysis (JSA), or a "Take 5" pre-start check prior to any cutting activity.
  • Inspect all bladed tools and blades for damage or defects before use, and repair, replace, or dispose of any defective items.
  • Remove rubbish, obstructions, and flammable materials from work areas before starting cutting operations.
  • Verify and provide appropriate cut-resistant gloves and eye protection for all personnel using hand saws and cutting tools.
  • Seek advice from a competent person before cutting any material that may contain asbestos.

Safe Use and Risk Assessment of Hand Saws and Cutting Tools

  • Hand saws, hack saws, utility knives, and tin snips are used for cutting when power tools are not suitable.
  • Improper tool use, overexertion, and incorrect support of materials can lead to serious lacerations or life-threatening injuries.
  • Risk assessments, including site inspections and pre-work safety checks, are required before starting work.
  • Only trained and competent personnel may use these tools, following safe operating procedures.

Tool Selection, Inspection, and Maintenance

  • The type of saw and blade must be matched to the material being cut; incorrect tool selection can cause injury or tool damage.
  • Inspect the tool and blade for defects, sharpness, and securely tightened mechanisms before use.
  • Damaged or dull blades must be repaired, replaced, or disposed of.
  • Bladed tools must be safely stored and transported to prevent accidental contact.

Safe Work Practices and PPE Requirements

  • Clear the work area of obstructions and flammable materials.
  • Always wear cut-resistant gloves and preferably eye protection to guard against lacerations and airborne debris.
  • Never cut materials suspected to contain asbestos without confirmation and competent advice.
  • Securely restrain materials before cutting; maintain stable footing, grip, and keep hands clear of blades.
  • Use steady, moderate pressure—avoid excessive force for safer cutting.

Decisions

  • Mandatory use of PPE and pre-work risk assessments — To minimize the risk of laceration injuries and ensure compliance with safety standards.
  • Restriction on cutting suspected asbestos-containing materials — To prevent health hazards pending material confirmation by a competent person.

Open Questions / Follow-Ups

  • Are all staff currently using hand saws and cutting tools adequately trained and certified as competent?
  • Has a recent review of PPE availability and tool condition been completed for all relevant work areas?