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History and Environmental Impact of Teflon

May 24, 2025

Lecture on the History of Teflon and Its Environmental Impact

Introduction

  • In 1929, mysterious deaths in Chicago due to refrigerator leaks of methyl chloride, a toxic gas.
  • DuPont's search for a safer alternative led to the discovery of Teflon by Roy J. Plunkett in 1936.
  • Teflon's indestructibility due to carbon-fluorine bonds.

Discovery and Initial Use

  • Tetrafluoroethylene (TFE) polymerized into polytetrafluoroethylene (Teflon) under high pressure.
  • Teflon's properties: inertness, non-reactivity, and thermal stability.
  • Initially used in the Manhattan Project for uranium processing due to its resistance to chemicals.

Commercialization and Popularity

  • Trademarked as Teflon in 1944; used in military and industrial applications.
  • Post-WWII commercial applications included non-stick cookware, stain-resistant fabrics, and waterproof clothing.
  • Teflon's ubiquity in household products and its cultural impact.

Environmental and Health Concerns

  • C8 (PFOA), a processing aid in Teflon production, discovered to be toxic and persistent in the environment.
  • DuPont and 3M knew of the chemical's dangers since the 1960s but did not inform the public.
  • PFOA found in drinking water around DuPont's Washington Works plant, leading to legal action.

Legal and Scientific Developments

  • 2005 lawsuit on behalf of 70,000 residents exposed to PFOA.
  • Studies confirmed links between PFOA and six diseases, including cancers.
  • Settlement and phase-out of C8, replaced by GenX, which poses similar concerns.

Global Impact of PFAS

  • PFAS (Per- and polyfluoroalkyl substances) includes over 14,000 chemicals, often termed "forever chemicals" due to their persistence.
  • Found worldwide, in both urban and remote environments.
  • PFAS detected in rainwater and living organisms globally, affecting ecosystems and human health.

Regulation and Future Directions

  • 2024 U.S. EPA's revised limits on PFAS in drinking water.
  • Calls for better regulation and filtration methods at manufacturing sources.
  • Alternative filtration technologies under development, emphasizing responsibility in production and disposal.

Conclusion

  • Public awareness and consumer pressure are key in reducing PFAS use.
  • Historical examples, such as leaded gasoline and asbestos, show potential for change.
  • Continued research and informed consumer choices are critical in addressing PFAS pollution.

Additional Resources

  • Sources for further learning attached to the lecture notes. Ground News platform for diverse media coverage.