Understanding Steam Turbines in Power Generation

Aug 23, 2024

Notes on Steam Turbines in Power Generation

Introduction

  • Nuclear and coal-based thermal power plants produce nearly half of the world's power.
  • Steam turbines are essential for converting thermal energy in steam to mechanical energy.

Structure and Function of Steam Turbines

  • Blade Design: Steam turbine blades have an airfoil shape which creates a pressure difference when fluid passes over them, generating a lift force that rotates the turbine.

  • Energy Transfer:

    • Energy in fluid converts to mechanical energy of the rotor.
    • Key forms of fluid energy: speed, pressure, and temperature.

Fluid Energy Dynamics

  • As blades absorb energy, all three forms of energy (speed, pressure, temperature) decrease.
  • Low-velocity jets are ineffective for producing lift force.

Role of Stator

  • Stator Section: A stationary component attached to the turbine casing that reduces flow area, increasing fluid speed.
    • Acts like a nozzle to enhance kinetic energy.
    • No net energy transfer occurs; hence, pressure and temperature must decrease to maintain energy balance.

Rotor and Stator Interaction

  • The flow exiting the stator is optimized for the next rotor set.
  • Multiple stator and rotor sets are essential for steam turbine operation.

Degree of Reaction

  • Definition: Calculated by dividing pressure and temperature energy by the total energy change in the rotor.
  • This determines the type of steam turbine design.

Steam Behavior in Turbines

  • As steam pressure drops, its volume increases.
  • Longer blades towards the outlet accommodate the expanded steam; tips achieve higher velocities compared to roots.
  • Blades are twisted to maintain optimum angle of attack across cross-sections.

Configuration of High Capacity Power Plants

  • Utilize multiple stages:
    • High pressure turbine
    • Intermediate pressure turbine
    • Low pressure turbines
  • All units connect to a single rotating shaft, linked to a generator.

Efficiency Considerations

  • Greater steam temperatures improve power plant efficiency (Second Law of Thermodynamics).
  • Maximum temperature limit is 600 degrees Celsius due to material constraints.
  • Reheating: After the first turbine stage, steam is bypassed to the boiler for additional heating, enhancing output and efficiency.

Speed Regulation of Steam Turbines

  • Maintaining constant speed is crucial for consistent electricity frequency.
  • Speed varies based on load/power demand; managed by a steam flow governing mechanism:
    • If speed increases, control valve reduces steam flow.
    • If speed decreases, steam flow increases.

Conclusion

  • Understanding the degree of reaction and turbine operation is essential for optimizing turbine design and performance.
  • Additional resources available in subsequent videos.
  • Support for future content creation requested via Patreon.