Transcript for:
How a Car Engine Works

I'm Jake O'Neal, creator of Animagraffs.  And this is how a Car Engine works. Let's start at a single piston, the powerhouse  of the engine, and work our way outwards. The four stroke cycle When a piston travels to the end of its  range, whether up or down, that's a stroke.   Car engines use a four stroke  cycle, and it goes like this: First, intake. The piston descends, sucking  an air-fuel mixture into the cylinder   through the intake port,  with both intake valves open. Next, compression. With all valves  closed the piston comes back up,   compressing the fuel and air mixture  for more powerful combustion. Then, the power stroke. An electrical spark  ignites the compressed fuel and air mixture,   and the resulting combustion forces the  piston to the bottom of the cylinder again.   A connecting rod transfers  this power to the crankshaft. Finally, exhaust. The piston comes back up,   pushing the spent mixture out through  open exhaust valves and the exhaust port. Connecting multiple pistons For smooth power delivery, pistons take turns  firing. The firing order for this engine   is 1-3-4-2. Camshafts with specially shaped  cams push spring-loaded valves open in turn.   Cam gears and a timing belt or chain  links everything to the crankshaft,   and it all spins together. The crankshaft translates  piston power out of the engine.   It has counterweights to balance against the  pistons for perfectly smooth revolutions. This is what RPM means -- we're counting the  number of full crankshaft revolutions per minute.  The engine block holds the crankshaft  and cylinders, and the cylinder   head holds valves, ports, cams, etc. A geared flywheel sits at one side of the   crankshaft for connection to a transmission. It's  also where the starter connects to the system.  This engine has four cylinders  arranged in a single row.   But there are many other possible configurations,  like six cylinders with three on each side, angled   in a V shape. Or eight. Despite different design  goals, the basic engine parts are all there.  Now let's look at the other systems  that support this combustion process. Air intake Air comes in through an air filter,   and then into the intake manifold where  it mixes with fuel before being sucked   into individual cylinders through intake ports. Fuel The fuel pump carries gas from the tank,   through a fuel filter, to the engine  where fuel injectors emit a precisely  timed spray of gas into the intake port. Cooling Engines get very hot during operation   and require a cooling system. Coolant channels  around the cylinders and through the cylinder   heads carry a special liquid called "anti-freeze"  to keep temperatures within safe operating range.   (It's called anti-freeze because  it won't freeze in icy weather).  After cooling hot engine parts, coolant  circulates through the radiator.   The radiator has a network of small tubes and  fins. Coolant passes through these channels while   air (pulled in by the radiator fan) flows by the  tubes, cooling the hot liquid for recirculation.  A water pump keeps the coolant system  flowing and properly pressurized.  The thermostat regulates coolant  temperature by either routing coolant back   through the engine or to the  radiator for further cooling. Electrical  The spark plug delivers the electrical spark  that ignites the fuel-air mixture for combustion.   The metal core is insulated from the  outer metal casing with porcelain.   The spark jumps between these conductive surfaces. The coil pack delivers electrical current to the   spark plugs as directed by the ECM (engine  control module). The ECM is a computer that   directs many core engine functions like spark  timing, valve timing, air to fuel ratio, etc.  The alternator works like a power generator,  converting the engine's mechanical energy into   electricity to charge the battery or run other  electrical systems while the engine is running.  The battery provides power to  the starter for engine start. Oil Motor oil is used to lubricate,   clean, prevent corrosion, improve sealing, and  cool the engine by carrying heat away from moving   parts. Rings around the top of the piston head  keep oil out of the combustion process while   otherwise allowing the cylinder to be lubricated. Oil galleries are channels through the   engine block and cylinder head that  carry oil to various engine parts. Oil flows through the engine and back  to the oil pan for recirculation.  The oil pump keeps oil properly  pressurized and flowing.  Oil rests in the oil pan when not in circulation. The oil filter keeps oil clean from contaminants. Exhaust  The exhaust manifold collects gases  from multiple cylinders into one pipe.  Exhaust flows through the catalytic converter,  which captures toxic chemicals in engine exhaust.  And then out through a muffler  that reduces exhaust noise. Full model And finally,   here's the full functioning engine with  all the basic systems we've discussed.