Lecture Notes: Applying Guide Wrap Finish by Bill Faulkner

Overview of Series

• Presenter: Bill Faulkner, Faulkner Custom Rods
• Series Focus: Applying finish on custom rods
  • Video 1: How to apply guide wrap finish (current video)
  • Video 2: How to apply butt wrap finish
  • Video 3: Common finish problems and solutions

Importance of Finish

• Majority of inquiries about custom rods are related to the finish.
• Finish is a key indicator of craftsmanship similar to a car’s paint job.
• It's the final step in rod building, crucial for overall quality perception.

Subjectivity in Finish

• Finish aesthetics are subjective; mastery comes from consistency.
• Consistent finish is more important than the subjective look.

Key Principles for Applying Finish

1. Consistency

   • Measure, mix, and apply finish the same way each time.
   • Maintain consistent shop conditions (temperature: 74-76°F).

2. Two-Coat Requirement

   • At least two coats are necessary for a perfect finish.
   • Additional coats (3+) for larger rods.

3. Controlled Use of Heat

   • Heat helps in the application process but can be dangerous.
   • Apply minimal heat cautiously to avoid damage.

Characteristics of Perfect Guide Finish

• Complete coverage without thread exposure or bubbles.
• Proportional finish thickness based on rod section.
• Consistent appearance across all guides and rods.

Tools and Materials Needed

• High-quality finish (Flex Coat or Gen 4 by Access Outdoors).
• Mixing cups and syringes for epoxy.
• Flat dental cement spatula for mixing/applying.
• Specific thread types for demonstration (nylon, metallic).
• Guides (Fuji alconites in corrosion control finish).

Mixing and Applying the Finish

1. Mixing

   • Measure 3cc each of Part A and B.
   • Mix for about 3 minutes until streak-free.
   • Use hands to warm the finish slightly.

2. Applying

   • Apply heavily on thread wraps.
   • Work from edge to center of guide.
   • Rotate rod continuously to prevent sagging.

3. Using Heat

   • Apply gentle heat using a lighter to remove bubbles and excessive finish.
   • Allow finish to sag, then remove excess.

Second Coat Application

• Let finish sit 16-18 minutes before applying to increase viscosity.
• Apply thick coat, use heat to edge and remove excess again.
• Use consistent technique for straight edge and coverage.

Final Observations and Tips

• Inspect first coat for imperfections; trim fuzzies if necessary.
• Use alcohol and paper towels for cleanup.
• If finish starts setting too quickly, break application into multiple coats.

Additional Resources

• RodMaker Magazine: Detailed article on "Freeze Frame Finishing" for more in-depth guidance.

Conclusion

• Mastery in finish requires consistency and practice.
• Proper technique ensures a high-quality, professional look for custom rods.
• Next video will cover butt wrap finishes.