FlexMill by AGI - Key Features and Benefits

Overview

• FlexMill: AGI's solution for feed production on medium to large farms or for retail applications.
• Adaptable for both new and renovated facilities.
• Can be combined with AGI overhead bin system and storage tanks for a complete solution.

Design and Installation

• Components designed for bolt-together rapid installation without specialized construction techniques.
• AGI can design and plan entire feed mill facilities around the FlexMill.

Feed Ingredients Handling

• Ingredients delivered by truck; unloaded via receiving drag conveyor.
• Receiving System:
  • Metering inlet in receiving pit regulates product flow.
  • Moves materials via drag conveyor to bucket elevator.
• Bucket Elevator:
  • Elevates product to facility top.
  • Two-way valve routes product to bulk storage or distributor.

Storage and Distribution

• Bulk storage bins filled by drag conveyor with inlet gates.
• Options to load directly from truck or bulk storage for future use.
• Features smooth internal bin walls and large openings for mass flow and prevention of product bridging.

Automation and Control

• Fully automated control system minimizes operator intervention.
• Improves weighing accuracy and system throughput.
• Maintains detailed operational records for traceability and quality assurance.
• Partnering with global feed mill automation specialists for service and support.
• Compatible with CMC hazard monitoring platform for dust explosion prevention and equipment protection.

Weighing and Mixing

• Multiple scales for grain, micro, and protein ingredients.
• Simultaneous weighing of three ingredients with surge hoppers to minimize transfer times.
• Macro and Micro Ingredients:
  • Macro ingredients that require grinding go to grain scale.
  • Non-grind macro ingredients go to soft stock scale.
  • Micro dosing system for low inclusion products.
• HammerMill:
  • 40 to 75 horsepower options with variable speed.
  • AirAssist dust collection for efficiency and dust control.
• Mixer:
  • Horizontal paddle style for rapid, complete mixing and liquid inclusion.

Production Capacity

• Designed for 1000 kg batches.
• Throughput ranges from 8 to 12 batches/hour or 8 to 12 tons/hour.
• Sequential processing allows continuous operation.

Batch Processing

• Features repeat batching automation for optimal weight and mix accuracy.
• Dynamic ECO system enhances accuracy, minimizes waste, and supports regulatory compliance.
• Modular batching system design allows future expansion.

Conclusion

• Provides a cost-effective, efficient solution between simple farm grind/mix and commercial feed mill capacity.
• Long-term value-add investment for quality and efficiency.