Power Source: Plugged into 115V on a 20 amp breaker
Material: Cold rolled steel, no cleaning required
Settings:
Voltage: 18 volts
Wire Feed Speed: 196 inches/min with 0.035 wire
Welding Projects
Outside Corner Joint
Experiment with lower settings
Aim for a MIG-like TIG look with ripples
Plan to perform cut and edge test for penetration
Uphill Fillet Weld
Increase wire feed speed slightly to 212 inches/min
Clean nozzle before welding with MIG pliers (welpers)
Techniques
Corner Joint:
Keep arc on the leading edge of the puddle
Maintain short stick out length (affects amperage)
Focus on flowing metal into the root of the joint
Uphill Fillet Weld:
Use upside down "V" technique to ensure penetration
Technique places arc on leading edge to avoid cold lap or lack of fusion
Avoid reducing settings for aesthetic purposes; prioritize penetration
Testing and Results
Cut and Etch Test:
Reveals weld penetration and potential lack of fusion
Conduct test with a polish and etchant
Personal Insights and Advice
Video Production:
First video posted 15 years ago with low-resolution camera
Emphasizes starting where you are and committing to improvement
Importance of taking action rather than waiting for ideal conditions
Conclusion
Key takeaway is to start with available resources and commit to continuous improvement. This approach enabled the creation of over 600 videos on welding.