Smart Manufacturing: Current Trends and Insights

Jun 28, 2024

Smart Manufacturing: Current Trends and Insights 🏭

Opening Remarks

  • Jay Myers: CEO, Next Generation Manufacturing Canada
    • Objective: Building world-leading advanced manufacturing capabilities in Canada
    • Focus: Industry 4.0 deployment, skill requirements for tech deployment
    • Panel: Experts from the industry
    • Sponsor: Salesforce

Industry 4.0 Insights

  • Data Collection: Widespread in manufacturing but needs better analytical tools
  • Systems Connection: Factories are connected, but we still await full benefits
  • Data Importance: Identifying, collecting, and analyzing data for performance improvement
  • Predictive Outcomes: Aim to predict outcomes and build autonomy in processes and products

Guest Speaker: Peter Coffey, Salesforce

  • Efficiency Beyond: Efficiency isn’t the ultimate goal; improving the wrong process isn’t a win
  • State of Change: The future is unfolding now; we reveal more than we predict
  • Trends: Demographic changes, demand uncertainty, and disruption
  • Resilience: McKinsey’s emphasis on building resilience against frequent disruptions
  • Continuous Learning: Engineers need ongoing education
  • Workforce Mobility: Remote work and continuous training increase retention
  • Distributed Intelligence: Example of Tesla cars sharing information in real-time

Examples of Industry 4.0 in Practice

  • Bosch IOT Cloud: Hand tools providing real-time data for better decision-making
  • Pepsico: Leveraging machine learning for product quality checks
  • Tuff Shed: Re-definition of their product and service integrating customer configurations

Panel Discussion

Importance of Smart Factory

  • Craig Holden: Factory terms (Industry 4.0, Smart Factory, Factory 4.0) are interchangeable; significant productivity gains are anticipated
  • Peng Yin San Cao: Adaptations are necessary to react to fast market changes; labor shortage and market-specific demands driving the need for smart factories
  • Paul Boris: It's crucial to go beyond technology and re-engage human teams; fixing the core processes first

Deployment and Examples of Smart Technologies

  • Paul Boris: Machine Learning in a tier-one automotive; solving bottlenecks through data analysis
  • Peng Yin San Cao: John Deere's integrated tech for agriculture; Symphony tech for better factory automation; Blockchain for maintaining data integrity
  • Craig Holden: Real-time lean manufacturing using Microsoft Azure; deploying sensors for utility optimization

Pitfalls and Challenges

  • Peng Yin San Cao: Underestimating the learning curve; integration challenges and hidden costs
  • Craig Holden: Ensure sound data integrity; infrastructure readiness is crucial
  • Paul Boris: Over-reliance on top-down initiatives; starting small and expanding with clear immediate benefits
  • Peter Coffey: Avoid creating bespoke solutions; focus on immediate actionable data

Starting Points for Smart Factory Strategy

  • Peng Yin San Cao: Make employees' jobs easier and more adaptive to customer demands
  • Paul Boris: Begin with small impactful changes that create excitement and buy-in
  • Craig Holden: Validate small-scale projects and leverage funding sources
  • Peter Coffey: Eliminate manual data entry; deliver actionable data directly to frontline workers

Q&A Highlights

  • Finding Collaborators: Leverage networks, pilot programs, supplier involvement, and region-specific funding
  • Engaging Frontline Workers: Crucial to the success of new initiatives
  • Network and Leadership: Use existing networks and leadership buy-in to support smart manufacturing initiatives

Closing Thoughts

  • Peter Coffey: Innovation requires reimagining processes, not just improving old ones. Employees should feel valued as their loyalty translates to better business outcomes.
  • Panelists: Start small, engage the team, use existing tools, and constantly iterate.
  • Resources and Networking: Utilize industry clusters and government funding opportunities to mitigate risks and foster better implementations.

Contact & Further Information

  • This presentation and additional resources will be available through the Next Generation Manufacturing Canada (NGMC) platform.