Understanding the Airbus A350 Assembly Process

Apr 27, 2025

Airbus A350 Presentation Notes

Introduction

  • The Airbus A350 is described as the most advanced commercial aircraft in the world.
  • Construction involves 2.5 million components and 1,800 professionals for final assembly.
  • Focus on minimal fuel consumption and maximum range through precision workmanship.

Location: Toulouse, France

  • Headquarters of Airbus, the largest aircraft manufacturer in Europe.
  • Delivery of components facilitated by the Beluga transport aircraft.
    • 1,500 cubic meter cargo compartment and 47 metric ton payload.
    • Essential for transporting fuselage sections and wings.

Assembly Process Overview

  • Involves 4,500 suppliers and 12 Airbus facilities across Europe (France, Spain, Germany, and Great Britain).
  • Different sites contribute specific components:
    • Nose and midsection from Saint-Nazaire, tail from Hamburg, wings from the UK.
  • Perfect coordination is crucial for timely deliveries and assembly.

Final Assembly Line

Station 59

  • First stage of final assembly involves fitting large components like galleys and washrooms.
  • Nine fuselage segments can be worked on simultaneously.
  • Assembly process allows outfitting and assembly to occur in parallel, reducing production time.

Worker Responsibilities

  • Daily team briefings for task division among electricians and installation technicians.
  • Importance of highly-trained craftsmen due to safety and operational requirements.
  • Quality inspectors check every fuselage section before outfitting.

Station 50 - "Marriage" of Fuselage Sections

  • Fuselage sections from different areas are joined with precision.
  • Use of approximately 40,000 fasteners and 10,000 rivets.
  • 53% of the A350 is composed of carbon composites, making it lighter and allowing complex shapes.

Installation of Key Components

  • Nose gear and landing gear installation with checks for functionality.
  • The aircraft's fuselage rests on its wheels for the first time, symbolizing a crucial moment in assembly.
  • Station 40 focuses on fitting wings, landing gear, and tail assembly while cabin outfitting continues in parallel.

Interior and Cabin Features

  • A350 designed for passenger comfort with improved noise and pressure levels.
  • Installation of seats and cabin components, ensuring high-quality standards.
  • Work involves extensive testing of electrical systems and safety components.

Engine Installation at Station 20

  • Two state-of-the-art Rolls-Royce Trent XWB engines fitted, noted for fuel efficiency and low emissions.
  • Extensive stress tests conducted prior to delivery.

Quality Assurance and Final Adjustments

  • Quality control checks are vital at each stage, with adjustments made as necessary.
  • Preparation for paint job and ensuring all components meet high standards.

Conclusion

  • The completed A350 represents months of hard work and dedication.
  • The aircraft is ready for its maiden flight, connecting millions of people worldwide.
  • Airbus A350 is celebrated as a marvel of modern engineering.