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Thorium Molten Salt Reactors Overview

Jun 14, 2025

Overview

This lecture explains the promise of thorium molten salt reactors (MSRs), particularly the Copenhagen Atomics modular design, covering their operation, safety, engineering challenges, and commercialization prospects.

Thorium Reactors: Background and Promise

  • Thorium reactors can breed more fissile fuel than they consume, offering abundant, cheaper nuclear energy.
  • Thorium is about 500 times more abundant than usable uranium-235 in Earth's crust.
  • The thorium fuel cycle converts thorium-232 into uranium-233 via neutron absorption and beta decay, enabling a self-sustaining chain reaction.
  • MSRs using thorium produce less long-lived nuclear waste than traditional uranium reactors.

Copenhagen Atomics’ Modular Reactor Design

  • Copenhagen Atomics is developing small modular MSRs designed for mass production and easy transport.
  • Each reactor fits in a standard shipping container and can be installed and swapped every five years.
  • The reactor features an “Onion Core” with layered molten salt fuel, heavy water moderator, and a thorium “breeding blanket.”
  • Reactors are sealed, remotely operated, and installed in modular clusters to minimize radiation risk and enable scalability.

Operation and Safety Features

  • MSRs use liquid fuel salts, allowing for continuous removal of waste products and sustained reactions.
  • They operate at atmospheric pressure, reducing explosion risks and enhancing operational safety.
  • Meltdown prevention includes passive safety features like gravity-drained dump tanks if overheating occurs (“walkaway safety”).
  • Gamma radiation from uranium-232 complicates handling but hinders theft and weaponization.

Engineering Challenges and Solutions

  • Components must withstand high temperatures, corrosive molten salts, and intense neutron/gamma radiation.
  • Copenhagen Atomics uses magnetically levitated molten salt pumps and custom steel alloys for durability.
  • Entire reactor modules are replaced every five years; fuel salt and heavy water are reused.

Commercialization and Regulatory Path

  • Copenhagen Atomics plans to test a prototype in Switzerland in 2026 at the Paul Scherrer Institute.
  • The reactor will validate core breeding processes and molten salt clean-up systems.
  • Regulatory approval is a significant hurdle; costs may drop with mass deployment.
  • The business model is to retain reactor ownership and sell heat or energy services, not the reactors themselves.

Current Progress and Global Context

  • China has achieved significant milestones in molten salt reactor breeding but hasn’t achieved commercial breeder status.
  • Copenhagen Atomics’ first customer is in Indonesia, planning to use reactor heat for hydrogen and ammonia production.
  • Commercial operation is targeted within a decade.

Key Terms & Definitions

  • Thorium-232 — Abundant natural element used as nuclear fuel precursor.
  • Uranium-233 — Fissile material bred from thorium in the reactor.
  • Molten Salt Reactor (MSR) — Reactor using liquid fuel salts for fission and heat transfer.
  • Breeder Reactor — Reactor type that creates more fissile material than it consumes.
  • Moderator — Substance (e.g., heavy water) that slows neutrons for chain reactions.
  • FLiNaK — Molten salt mixture (fluoride, lithium, sodium, potassium) used in MSRs.
  • Walkaway Safety — Passive, failsafe shutdown mechanism requiring no human intervention.

Action Items / Next Steps

  • Monitor Copenhagen Atomics’ prototype test at the Paul Scherrer Institute (planned for 2026).
  • Follow regulatory developments and commercial rollout schedules.
  • Review advances in China’s MSR and thorium reactor programs for comparison.