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Overview of Turbine Engine Combustion Chambers

Nov 11, 2024

Combustion Chamber in Turbine Engines

Purpose and Design

  • Combustion Chamber Role
    • Contains burning air-fuel mixture from the compressor and fuel spray nozzles.
    • Generates maximum heat release at constant pressure for turbine efficiency.
  • Challenges
    • Designing for efficient fuel use and reducing atmospheric pollution.
    • Limiting gas temperature to prevent turbine blade distortion and failure.

Temperature Management

  • Material Temperature Limits
    • Nozzle guide vanes and turbine blades can withstand up to 1700°C.
  • Air Temperature Increase
    • Air from the high-pressure compressor may be at ~550°C.
    • Fuel addition raises gas temperature by ~1150°C.
  • Variable Power Settings
    • Full power reaches 1700°C; lower settings mean lower temperatures.

Airflow and Combustion Stability

  • Airflow Dynamics
    • Air slows and pressure increases after leaving the compressor through a divergent duct.
    • Slowing air is crucial to maintain flame; kerosene flame rate is ~30 feet/second.
  • Air Division
    • Air is divided into primary, secondary, and tertiary flows.
  • Primary Air
    • About 20% of total airflow; mixed in a 15:1 weight ratio with fuel.
    • Slowed by flare and swirl vanes to maintain flame stability.
  • Secondary Air
    • Another 20% of airflow; stabilizes flame and forms a toroidal vortex.
  • Tertiary Air
    • Remaining 60% gradually introduced; cools casing and exits gases.

Cooling Methods

  • Flame Tube Cooling
    • Ceramic-coated tiles with ridged surfaces enhance heat transfer.
    • Transpiration cooling method forms insulating air film.

Multiple Combustion Chamber System

  • Ignition and Flame Propagation
    • Typically two igniters; interconnector spreads the flame between chambers.
  • Pressure Equalization
    • Combustion pressure equalizes across chambers, stopping inter-chamber gas flow.

Structural Considerations

  • Expansion and Sealing
    • Sealing ring accommodates chamber expansion into the nozzle box.

Historical and Modern Systems

  • Development
    • Originated from Sir Frank Whittle's design.
    • Used in axial flow and centrifugal compressor engines.
  • Current Use
    • Still in use in engines like the Rolls-Royce Dart.

Safety and Maintenance

  • Wet Start Prevention
    • Drain tubes remove excess fuel to prevent dangerous torching during start attempts.