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Innovations in Sustainable Packaging Solutions

Sep 2, 2024

The Baron Report: Sustainable Packaging and Air Carbon Technology

Introduction

  • Hosted by Paul Barron.
  • Focused on sustainable packaging and technology in innovation.
  • Guest: Mark Herrema from Newlight Technologies discussing Air Carbon.

Newlight Technologies and Air Carbon

  • Developed a material called Air Carbon.
  • Produced by microorganisms from the ocean using saltwater, air, and greenhouse gases like carbon dioxide or methane.
  • Technical name: PHP (Polyhydroxybutyrate).
  • Air Carbon is meltable, allowing it to replace plastic.

Advantages of Air Carbon

  • Environmentally Friendly:
    • Naturally occurs in the environment and can be consumed like organic matter.
    • Home compostable and industrial compostable.
  • Applications:
    • Can replace polypropylene (a common plastic) in various products.
    • Used in injection molding, automotive parts, furniture.
  • Marine Degradable:
    • Helps address ocean plastic pollution.

Applications and Market Expansion

  • Foodware:
    • Developed Restore brand for Air Carbon straws and cutlery.
    • Targets marine pollution from food-related products.
  • Fashion:
    • Air Carbon’s carbon-negative footprint is appealing in fashion for sustainability.
  • Performance:
    • Strong material, not flimsy or brittle.
    • Performance in products like wallets demonstrates flexibility and strength.

Market Potential and Strategic Partnerships

  • Demand Growth:
    • Food packaging demand is increasing, especially off-premise.
    • Opportunity due to high numbers of food occasions.
  • Partnerships:
    • Collaborations with brands like Shake Shack.
    • Aim to be in 1800 locations by April.
  • Production:
    • New commercial plant, Eagle 3, boosting production capacity.

Industry Trends and Future Directions

  • Sustainability Trends:
    • Reusability and plastic-free materials are growing in importance.
    • Consumer awareness and demand for more sustainable options.
  • Material Science and Innovation:
    • Air Carbon can potentially expand into packaging and other industries.
    • Aim to address ocean plastics with a wide range of products.

Challenges and Opportunities

  • Manufacturing and Cost Efficiency:
    • Balancing sustainability with price and performance.
    • Need to create solutions that work financially and practically.
  • Partnerships for Scale:
    • Collaboration with industry partners for larger impact.
    • Potential for joint ventures or licensing.

Newlight’s Environmental Commitment

  • Manufacturing Practices:
    • Use of renewable energy and sustainable processes.
    • Accredited as a carbon credit generating process.
  • Verification and Transparency:
    • Production tracked by IBM blockchain for carbon footprint verification.

Conclusion

  • Newlight aims to revolutionize packaging with a focus on sustainability.
  • Future plans include expanding product types and partnerships to address ocean plastic pollution.
  • Encourages industry-wide collaboration for greater impact.