Electrical Safety and CAT Ratings

Sep 30, 2025

Overview

This lecture explains CAT (category) safety ratings on electrical multimeters, their significance in HVAC work, and provides guidance on choosing the right meter for various applications.

Understanding CAT Ratings

  • CAT ratings indicate the safety level of a multimeter for specific electrical environments based on transient voltage risks.
  • The International Electrotechnical Commission (IEC) sets CAT ratings: I, II, III, and IV.
  • Higher CAT categories allow use in riskier (closer to power source) scenarios, e.g., CAT I for electronics, CAT IV for utility service.
  • You can use a higher-category meter for lower-category tasks, but not vice versa.

CAT Ratings in HVAC Applications

  • Most HVAC/R-specific meters are rated CAT III or CAT IV; some may also specify different voltages for each category.
  • CAT II 1000V / CAT III 600V meters are suitable for most residential/light commercial HVAC work.
  • For heavier commercial or industrial work (voltages above 600V), check that your meter's CAT rating and voltage are adequate.

CAT Ratings and Electrical Characteristics

  • CAT ratings are determined using the concept of transient voltage, not just constant voltage.
  • Multimeter impedance decreases as CAT rating increases: CAT I (30 ohms), CAT II (12 ohms), CAT III/IV (2 ohms).
  • Lower impedance allows the meter to safely handle higher current without arcing.

Differences Between CAT III and CAT IV

  • CAT III and CAT IV both have 2 ohms impedance, but CAT IV meters have higher transient voltage protection.
  • CAT IV offers better safety for sudden voltage spikes, especially in utility or main service applications.

Meters with Multiple CAT Ratings

  • Some meters list dual ratings, e.g., CAT III 1000V / CAT IV 600V, meaning they are safe for up to 1000V in CAT III environments, 600V in CAT IV.
  • These meters are generally ideal for typical HVAC/R use.

Key Terms & Definitions

  • CAT Rating — A safety category for electrical testers indicating maximum voltage and environment suitability.
  • Transient Voltage — Short, high-voltage spikes that can occur in electrical systems.
  • Impedance — The combination of resistance and reactance in a circuit; affects current flow.
  • Ohm’s Law — Formula: V = I × R (Voltage = Current × Resistance).

Action Items / Next Steps

  • Confirm your multimeter's CAT rating matches or exceeds the environments and voltages you work with.
  • Review Ohm’s Law and understand how resistance and current interact in electrical circuits.
  • For further learning, watch the “Multimeter 101 for HVAC” video linked in the lecture.