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The Engineering Marvel of Brooklyn Bridge

Apr 5, 2025

Lecture Notes: The Construction of the Brooklyn Bridge

Introduction

  • Mid-19th Century Context: Suspension bridges in Europe faced challenges as their industrial cables frayed in turbulent weather.
  • John Roebling's Proposal: Proposed the largest and most expensive suspension bridge over New York's East River.
  • Problem: Overcrowding in Manhattan and congested river traffic.

John Roebling’s Design

  • Hybrid Bridge Model:
    • Suspension Bridge Elements: Large cables supported by central pillars and anchors to support long decks.
    • Cable-Stayed Bridge Elements: Diagonal cables running directly to support towers for enhanced stability.
    • Both elements enhanced stability and reduced weight on anchor cables.
  • Specifications:
    • Deck span: Over 480 meters, 1.5 times longer than any previous suspension bridge.
    • Required 5,600 kilometers of metal wire for cables.
    • Towers to stand over 90 meters high, tallest in the Western Hemisphere of that time.

Challenges and Construction

  • Tragic Accident: John Roebling died in 1869 from tetanus after an accident.
  • Leadership Continuity: Washington Roebling, his son, took over the project.
  • Pneumatic Caissons:
    • Used to build foundations on the rocky river bed.
    • Involved pressurized air systems to excavate and place stone, later filled with concrete.
    • Difficult working conditions, fires, and decompression sickness ("the bends") affected workers.

Washington Roebling’s Challenges

  • Health Issues: Washington suffered from decompression sickness.
  • Emily Roebling's Role:
    • Communicated between Washington and engineers.
    • Took over project management responsibilities.

Construction Difficulties

  • Budget and Schedule Overruns: By 1877, the project was over budget and behind schedule.
  • Faulty Wires: Cable contractor sold faulty wires, but Roebling's design had failsafes.
  • Reinforcement: Additional wires were added to ensure the bridge's stability.

Completion and Legacy

  • Opening: The Brooklyn Bridge opened on May 24, 1883.
  • Cost and Effort: Took 14 years and the modern equivalent of over 400 million dollars.
  • Significance: A testament to the resilience and innovation of the Roeblings, still standing today.