Technical and Quality Session: Sewing Machine Feed Systems in Garment Manufacturing
Presenter: Sushant Raghwan
- Focus: Understanding the technical requirements and quality standards in the clothing industry, specifically sustainable garment production.
- Experience: CAD pattern making, sample development, technical requirements, and quality performance.
Overview of Sewing Machine Feed Systems
- Objective: Achieve good appearance and performance in seams.
- Requirements: Correct, even stitch length and smooth fabric joints.
Types of Sewing Machine Feed Systems
1. Drop Feed System
- Components:
- Presser Foot: Holds the fabric down against the throat plate.
- Throat Plate (Needle Plate): Smooth surface for fabric passage.
- Feed Dog: Moves fabric by a predetermined amount between stitches.
- Function: Ensures fabric movement for stitch formation; synchronized with needle movement.
- Challenges:
- Differential feeding pucker: Interplay shift, differential feeding pucker, or just feeding pucker.
- Roping: Twisting of fabrics.
2. Differential Bottom Feed
- Mechanism: Two-section feed dog with separately adjustable movements.
- Function: Adjusts stretch and fullness into lower ply to reduce feeding pucker.
3. Variable Top Feed
- Combination with Drop Feed: Allows adjustment of top ply movement.
- Function: Speed up top ply or introduce ease/gather.
- Design: Presser foot in two sections for control over top ply.
4. Compound Feed (Needle Feed)
- Function: Needle moves with fabric to prevent elongation of needle holes.
- Application: Useful in bulky sewing situations (e.g., quilting).
5. Unison Feed
- Mechanism: Combines needle feed with positive top and bottom feeding.
- Limitation: Removes opportunity for adjusting separate upper and under feeds.
6. Puller Feed
- Function: Provides control over fabric plies as they leave feed mechanism.
- Application: Multi-needle stitching, prevents seam twisting.
Conclusion
- Importance of feed systems in achieving desired seam quality and fabric handling.
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