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Metal Extraction Methods

Jul 28, 2025

Overview

This lecture reviews the extraction methods of metals, focusing on aluminium and iron, and explains how a metal’s reactivity determines the extraction process used.

Metal Extraction Basics

  • Extraction of metals from ores is a reduction process, involving a decrease in oxidation state.
  • The method of extraction depends on the metal’s position in the reactivity series.
  • Highly reactive metals (top of series) require strong reduction methods like electrolysis.
  • Least reactive metals (bottom of series) can often be found as native elements and may be extracted by simple heating.
  • Metals in the middle of the series are commonly extracted by reduction with carbon or carbon monoxide.

The Reactivity Series

  • Reactivity increases up the series: potassium (most reactive) at the top, gold (least reactive) at the bottom.
  • Hydrogen is used as a reference point within the reactivity series.
  • The stability of metal ores increases with metal reactivity, requiring more energy for extraction.

Extraction of Aluminium

  • Ore used: Aluminium oxide (Al₂O₃), also called bauxite.
  • Aluminium is highly reactive; its extraction method is electrolysis.
  • Steps: Purify aluminium oxide; dissolve in molten cryolite (Na₃AlF₆) to lower melting point for electrolysis.
  • Electrolysis uses graphite electrodes; aluminium forms at the cathode, oxygen at the anode.
  • Oxygen reacts with graphite anodes, forming CO₂, which wears down the anodes over time.

Extraction of Iron

  • Ore used: Iron(III) oxide (Fe₂O₃), known as hematite.
  • Iron is less reactive; extracted by reduction with carbon monoxide in a blast furnace.
  • Mixture of iron ore, limestone (CaCO₃), and coke (carbon) is added to the furnace.
  • Reactions:
    • C + O₂ → CO₂ (exothermic)
    • CO₂ + C → 2CO (endothermic)
    • Fe₂O₃ + 3CO → 2Fe + 3CO₂
  • Limestone decomposes to CaO, which reacts with silica impurities (SiO₂) to form slag (CaSiO₃), which is separated from the molten iron.

Key Terms & Definitions

  • Ore — a naturally occurring mineral from which a metal can be profitably extracted.
  • Reduction — gain of electrons or decrease in oxidation state.
  • Electrolysis — chemical decomposition produced by passing an electric current through a liquid or solution containing ions.
  • Reactivity series — a list of metals ranked by their reactivity.
  • Blast furnace — a large structure used for extracting iron from ore using high temperatures and chemical reduction.

Action Items / Next Steps

  • Revise the steps and equations involved in aluminium and iron extraction.
  • Memorize positions of common metals in the reactivity series.
  • Practice explaining why different extraction methods are chosen for different metals.