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Guide to Load Cell Testing Procedures

Apr 9, 2025

Notes on Load Cell Testing

Introduction

  • Importance of load cell in electrical scales
  • Proper functioning is crucial for accurate weight measurement
  • Overview of the video: Simple test for load cells

Preparation for Testing

  • Have the load cell calibration certificate ready
    • Refer to the wiring diagram
    • Pay attention to cable color codes
    • Note output impedance and input impedance
  • Compare measurement values with calibration certificate post-testing

Testing Procedure

1. Setup

  • Prepare a multimeter
  • Measure resistance across input and output
    • Signal wires = Output
    • Excitation wires = Input

2. Measuring Output Resistance

  • Connect multimeter between positive and negative signal wires (green and white leads)
  • Expected output resistance:
    • Should be close to 350 ohms
    • Example reading: 353 ohms (acceptable)

3. Measuring Input Resistance

  • Measure between positive excitation wire (red) and negative excitation wire (black)
  • Expected input resistance:
    • Should be around 435 ohms
    • Example reading: 439.7 ohms (acceptable)

4. Testing Load Cell Accuracy

  • Need a multimeter and voltage source (use load cell controller)
  • Connect controller to a 220 volts AC source
  • Supply 10 volts DC excitation voltage across input leads
  • Measure millivolt signal across signal wires (gray and white wires)
    • Expected value with no force applied: 0 mV
  • Apply calibrated weight and compare output voltage with specified value in the calibration certificate

Conclusion

  • If measurements match specifications, load cell is functioning correctly
  • For more information on load cell testing, visit the website
  • Links for budget-friendly load cells in the description section

Thank you for watching!