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Understanding Corrosion through Polarization

Apr 16, 2025

Lecture 39 Notes

Overview

  • Focus on corrosion events in metallic objects using mixed potential theory.
  • Previous lecture covered corrosion of zinc in HCl and activation polarization.
  • Current lecture will cover case studies focusing on activation and concentration polarization.

Key Concepts

Polarization

  • Activation Polarization:
    • Described by the equation:
      [ \eta = \beta \log \frac{I}{I_0} ]
  • Concentration Polarization:
    • Described by the equation:
      [ \eta = 0.0591 \log \left(1 - \frac{I}{I_{max}}\right) ]
    • Focus will be on cathodic polarization, not anodic polarization._

Reasons for Focusing on Cathodic Polarization

  1. Depletion of Metal Ions: Anodic polarization requires depletion which is uncommon as metal dissolves into ions.
  2. Passivation: During anodic polarization, metal can become passivated, a concept that can be explained using Pourbaix diagrams.

Case Studies

Case Study 1: Galvanic Coupling of Active and Noble Metals

  • Example: Zinc and platinum in acidic medium.
  • Anodic Reaction: Zinc dissolution.
  • Cathodic Reaction: Hydrogen evolution on platinum.
  • Current Density:
    • Hydrogen evolution has a higher exchange current density on platinum than on zinc.
    • Platinum acts as the cathode; zinc acts as the anode.
  • Mixed Potential Theory:
    • For net current to be zero, total cathodic current must equal total anodic current.

Current Density Calculation

  • Current densities from both cathodic reactions (zinc and platinum) are summed to find new current density.
  • The corrosion current density increases significantly due to the galvanic coupling of active with noble components.

Case Study 2: Effect of Strong Oxidizer on Corrosion Rate

  • Oxidizer Example: Fe^{3+} in acidic medium.
  • Presence of Fe^{3+} causes strong cathodic polarization leading to increased corrosion rates.

Events Diagram Analysis

  • Mixed potential exists between the anodic reaction of metal dissolution and the cathodic reactions (hydrogen and Fe^{3+} reduction).
  • When Fe^{3+} is added:
    • The overall current density increases due to the additional cathodic reaction, which reduces the polarization effect of hydrogen evolution.
  • Depolarization Effect:
    • Presence of Fe^{3+} decreases the over-voltage for hydrogen evolution, thus enhancing the dissolution of the active metal.

Conclusion

  • Both case studies demonstrate how coupling with noble metals or the presence of strong oxidizers can significantly increase the corrosion rates of active metals.
  • Further discussions and case studies will continue in future lectures.