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Optimal Asset Replacement Strategies

Apr 7, 2025

Lecture on Further Aspects of Discounted Cash Flow - Replacement

Overview

  • The lecture discusses how often to replace assets, using cars and machines as key examples.
  • The focus is on minimizing costs associated with asset replacement.

Key Concepts

Replacement Decision

  • Companies need to replace assets periodically, like employee cars or machines.
  • Objective: Determine the optimal replacement period to minimize costs.
  • Factors to consider:
    • Running Costs: Increase with asset age due to repairs and maintenance.
    • Scrap Value: Decreases with time; older assets fetch lower resale value.
    • Purchase Cost: Frequent replacements mean more frequent spending.

Example

  • A machine costs $72,000 with a maximum life of 3 years.
  • Running Costs:
    • Year 1: $7,200
    • Year 2: $9,600
    • Year 3: $12,000
  • Scrap Values:
    • After 1 year: $24,000
    • After 2 years: $16,600
    • After 3 years: $9,600
  • The challenge is finding the cheapest replacement strategy.

Methodology

Cost Calculation

  • Calculate the present value of costs for each replacement schedule (1-year, 2-year, 3-year).
  • Consider only costs since revenue from the machine remains constant.
  • Use discounting to present value future cash flows (15% cost of capital assumed).

Equivalent Annual Cost (EAC)

  • Calculate EAC to compare different replacement strategies:
    • Formula: Present Value of First Machine / Annuity Discount Factor for the replacement period.
  • This makes costs comparable over uniform time periods.

Analysis

2-Year Replacement Example

  • Present value of first machine: $72,972
  • Annuity discount factor for 2 years at 15%: 1.626
  • EAC: $44,878 per year

3-Year Replacement Example

  • Present value of first machine: $87,101
  • Annuity discount factor for 3 years at 15%: 2.283
  • EAC: $38,152 per year

1-Year Replacement Example

  • Present value of first machine: $57,384
  • Annuity discount factor for 1 year at 15%: 0.87
  • EAC: $65,959 per year

Conclusion

  • In this example, replacing every 3 years is the most cost-effective strategy at $38,152 per year.

Considerations and Reservations

  • Assumes infinite replacements with constant cash flows.
  • Doesn't account for potential improvements in technology (e.g., lower running costs, higher scrap values).
  • Market changes and technological advancements can affect future costs and values.
  • Real-life scenarios might consider fractional replacement periods (e.g., 2.5 years).

Final Thoughts

  • The lecture highlights the importance of considering all costs when planning asset replacement.
  • The final lecture in this chapter will discuss lease versus buy decisions.