Bi-LED Projector Retrofit Overview

Introduction

• Speaker: Chris from Fly Ride
• Topic: Bi-LED projector retrofit for headlights
• Purpose: Improve visibility in older cars
• Example vehicle: 1993 Suzuki Cappuccino

Background

• Suzuki Cappuccino:
  • Rare K-car imported from Japan
  • Known for low horsepower and weight
  • Factory headlights are inadequate

Retrofit Concept

• Retrofit involves:
  • Replacing factory bulb/projector with new LED projectors
  • Bi-LED projectors provide both high and low beams in one unit
  • Initial projectors received were too small

Retrofitting Process

1. Initial Inspection

   • Opened the headlight assembly
   • Found existing projectors inadequate
   • Decided to use 3-inch LED projectors from the shelf

2. Modifications Needed

   • Factory brackets may require cutting and adjusting
   • Difficulty fitting the new projectors due to size
   • Importance of getting precise fitment for effective output

3. Alignment and Testing

   • Measure distance from the ground to projector center (35 inches)
   • Set cutoff line
   • Adjust projectors to align cutoff approximately 21 inches from the ground

Challenges Faced

• Difficulty with fitment due to cooling fans and wiring
• Rerouting wires after initial sealing caused delays
• Need to ensure proper sealing of headlight to avoid moisture ingress

Outcome

• Improved light output from older factory setup
• Modernized appearance of the Cappuccino
• Increased visibility for nighttime driving

Conclusion

• Retrofitting headlights can be complex and time-consuming
• It's rewarding if done correctly, providing better driving experience
• Personal reflection: Not suited to do retrofits full-time, but rewarding for personal projects