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Chemical Synthesis Process Overview
Apr 25, 2025
Lecture Notes: Chemistry Synthesis Process
Introduction
Background
: Personal anecdote about being the "Pied Piper of meth" since the 1970s.
Objective
: Description of a complex chemical synthesis process involving nitro ethane, diethyl ether, and other compounds.
Initial Setup
Materials
: Volumetric flask charged with 1 liter of 95% ethanol, aluminum foil, methyl ethyl ketone.
Process
: Ethanol is insulated and heated, methyl ethyl ketone added to distill water from ethanol.
Chemical Reactions
Ethyl Sulfate Synthesis
Chemicals Used
: 93% sulfuric acid, dry ethanol.
Reaction
: Sulfuric acid protonates ethanol, leading to ethyl sulfate and diethyl ether (a potential carcinogen) formation.
Observations
: Side products identified by aroma similar to Wintergreen.
Ethyl Sulfate Filtration
Materials
: Calcium carbonate, filter bag.
Process
: Crude ethyl sulfate mixed with calcium carbonate to form calcium ethyl sulfate, filtered to remove excess.
Sodium Ethyl Sulfate Formation
Ingredients
: Sodium carbonate, calcium methyl sulfate.
Observation
: Precipitation of calcium carbonate signifies cation exchange.
Synthesis of Nitroethane
Setup
: Potassium carbonate, sodium natural sulfate, sodium nitrate, coconut shampoo, acetyl alcohol.
Process
: Mixture heated to 130°C, undergoes SN2 reaction, resulting in nitroethane.
Benzaldehyde Distillation
Materials
: Benzaldehyde from almond baking emulsion, toluene.
Process
: Benzaldehyde extracted with toluene, added to nitroethane and ethylene thiamine for Henry reaction.
Phenyl-2-Nitropropane Synthesis
Reagents
: Iron, hydrochloric acid.
Reaction
: Involves reduction and nucleophilic attack forming P2P, followed by distillation.
Mercury Nitrate and Methylamine Use
Setup
: Aluminum, mercury nitrate, isopropanol, nitromethane fuel.
Reactions
: Formation of amalgam, methylamine freebase directed to form an imine.
Safety Concerns
: Mercury nitrate poisoning, toxic residue, need for ventilation.
Conclusion
Interruption
: Synthesis halted due to respect for federal law.
Reflection
: Knowledge gained is valuable, potential product yield discussed.
Market Insight
: Product pricing varies by location, higher near the border.
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