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Merino Wool Production and Processing
Aug 22, 2024
Merino Wool Lecture Notes
Overview
Merino wool is a natural high-performance fiber
Optimal growth environment: fresh air, sunlight, water, and grassland
Australian Merino sheep renew their wool annually
Processing Procedure
Shearing
Wool is sheared by skilled shearers
Graded according to quality
Processing Methods
Two processing methods: worsted and woolen
Worsted
: used for long, even wool fibers
Woolen
: used for shorter wool fibers
Washing
Wool is first washed in hot water
Removes impurities, collects lanolin (used in skincare products)
Carding
Carding separates wool fibers, preparing for further processing
Post-carding, can be divided into two products: sliver or roving
Combing Process
Combed sliver passes through metal teeth to align and stretch
Removes short fibers and impurities, ensuring quality and purity
Forms top sliver (tops), stretched into worsted roving
Spinning
Worsted roving and woolen roving are twisted during spinning
Forms strong yarn
Worsted yarn: thin and smooth
Woolen yarn: textured, fluffy, heavy
Weaving and Dyeing
Weaving Methods
Yarn is knitted into a looped structure using horizontal, 3D knitting, or circular machines
Woven fabric: interlacing of warp and weft
Dyeing Process
Dyed in water, dye permeates wool fibers thoroughly
Dyeing can occur at multiple stages: raw wool, tops, yarn, fabric, garment
Final Treatment
Fabric and garments are washed, cleaned, softened, and dried
Steam or iron used to remove wrinkles
Prepared as luxurious, high-tech, eco-friendly products
Conclusion
Wool's journey from sheep to retailer
Combines ancient craftsmanship with modern technology
Transforms into luxurious, soft, high-tech yarn, fabric, and final products
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