🧶

Merino Wool Production and Processing

Aug 22, 2024

Merino Wool Lecture Notes

Overview

  • Merino wool is a natural high-performance fiber
  • Optimal growth environment: fresh air, sunlight, water, and grassland
  • Australian Merino sheep renew their wool annually

Processing Procedure

Shearing

  • Wool is sheared by skilled shearers
  • Graded according to quality

Processing Methods

  • Two processing methods: worsted and woolen
    • Worsted: used for long, even wool fibers
    • Woolen: used for shorter wool fibers

Washing

  • Wool is first washed in hot water
  • Removes impurities, collects lanolin (used in skincare products)

Carding

  • Carding separates wool fibers, preparing for further processing
  • Post-carding, can be divided into two products: sliver or roving

Combing Process

  • Combed sliver passes through metal teeth to align and stretch
  • Removes short fibers and impurities, ensuring quality and purity
  • Forms top sliver (tops), stretched into worsted roving

Spinning

  • Worsted roving and woolen roving are twisted during spinning
  • Forms strong yarn
  • Worsted yarn: thin and smooth
  • Woolen yarn: textured, fluffy, heavy

Weaving and Dyeing

Weaving Methods

  • Yarn is knitted into a looped structure using horizontal, 3D knitting, or circular machines
  • Woven fabric: interlacing of warp and weft

Dyeing Process

  • Dyed in water, dye permeates wool fibers thoroughly
  • Dyeing can occur at multiple stages: raw wool, tops, yarn, fabric, garment

Final Treatment

  • Fabric and garments are washed, cleaned, softened, and dried
  • Steam or iron used to remove wrinkles
  • Prepared as luxurious, high-tech, eco-friendly products

Conclusion

  • Wool's journey from sheep to retailer
  • Combines ancient craftsmanship with modern technology
  • Transforms into luxurious, soft, high-tech yarn, fabric, and final products