Assault Air Bike Maintenance Guide

Speaker Introduction

• Speaker: Mike Harding
• Role: Product Engineer for the Assault Air Bike
• Focus: Maintenance tips for keeping Assault Air Bikes running smoothly and safely

Tools and Equipment Needed

• Torque wrench
• Park Tool crank puller
• Cleaner: Diluted Simple Green
• Chain lubricants with straw for application

Routine Maintenance Overview

1. Cleaning the Bike

   • Frequency: Daily
   • Purpose: Prevent corrosion from sweat
   • Key Areas: Below the user, bottom frame, seat tube
   • Method: Wipe down using recommended cleaner (Simple Green)

2. Check Fasteners and Linkage Points

   • Reason: High-intensity use may cause loosening
   • Critical Parts: Cranks, pedals
   • Action: Ensure they are snug to prevent wear and replacement

3. Operational Check

   • Pedal Test: Ensure smooth and quiet operation
   • Noise Check: Listen for unnatural noises (clunking, squealing)
   • RPM Signal: Check for steady RPM signal on console
   • Handlebar Check: Ensure minimal looseness

Chain Tension and Adjustment

• Purpose: Ensure proper tension to avoid wear
• Steps:
  1. Loosen 15 mm nut
  2. Adjust tension with 10 mm nut
  3. Ensure slight movement for optimal tension
• Caution: Avoid overtightening to prevent stress and wear

Lubrication

• Chain Lubricants: Use with straw for precise application
• Method:
  • Apply while pedaling
  • Ensure lubricant reaches inner chain parts

Critical Bolt Checks

• Crank and Bell Crank Bolts
  • Secure with: Loctite 262
  • Torque: 50 Newton M
• Pedals:
  • Right side: Regular thread
  • Left side: Reverse thread
  • Tightening Tip: Move wrench towards front to tighten

Handlebar and Frame Stability

• Main Handlebar Nut
  • Size: 22 mm
  • Tool: Adjustable wrench
• Linkage Arm and Handlebar Connection
  • Tools: 6 mm allen wrench, 13 mm wrench
• Stabilizer and Console Mast Fasteners
  • Ensure snugness for safety

Seat Adjustment

• Check: 13 mm bolt for tightness
• Purpose: Prevent seat rocking

Conclusion

• Durability: Designed for intense use (e.g., CrossFit)
• Importance of Maintenance: Ensures smooth and safe operation
• Routine Maintenance: Essential for longevity and performance

Ensure to perform all checks and maintenance tasks regularly to maintain the performance and safety of the Assault Air Bike. 🏋️‍♂️