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Cast Saw Removal Procedure
Mar 28, 2025
Cast Removal Procedure with Delta Cast Saw
Introduction
Quick and clean removal using Delta Cast Saw and vacuum
Preparations
Positioning:
Patient lies on their back
Lower leg turned out
Equipments:
Delta cast saw
Vacuum
Cast Removal Process
Inside Lower Leg Cut
Start Position:
Begin proximally on the inside of the lower leg
Sawing Technique:
Use small sections at a time
Allow saw blade to cut through cast, avoiding padding and stockinette
Continuation:
Continue distally past the ankle along the foot
Precaution:
Avoid cutting over bony prominences (e.g., malleolus)
Redo:
Re-saw any incomplete sections
Outside of the Cast Cut
Patient Positioning:
Patient lies on their side
Cutting Line:
Start distally and move proximally along the outside of the cast
Sawing Technique:
Bit by bit, especially at the ankle (90-degree angle cut)
Saw until the middle of the foot, then move proximally
Scissors Cutting
Outer Saw Line:
Cut from top of lower leg moving down
Cut from distal end of the foot towards the ankle
Inner Saw Line:
Start cutting from the foot towards the ankle
Continue from top of the leg moving down
Ensure:
Cut through the padding and top layer of stockinette
Final Steps
Separation:
Cut along proximal edge of stockinette for separation of cast halves
Removal:
Remove top half
Cut through second layer of stockinette
Remove second half and stockinette completely
Tools
Delta cast saw and vacuum by BSN medical
Notes
Ensure safety to avoid cutting skin and damaging underlying tissues.
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