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7.3 - Fractional Distillation

Sep 2, 2025

Overview

This lecture explains how crude oil is separated into its components using fractional distillation, and discusses the uses of the resulting products.

Crude Oil: Origin and Composition

  • Crude oil is a fossil fuel formed from ancient dead plants and animals, mainly plankton, buried under mud for millions of years.
  • High pressure and temperature transformed the organic material into crude oil.
  • Crude oil is stored in rocks underground and extracted by drilling.
  • It is a finite, non-renewable resource; continued extraction will eventually exhaust it.
  • Crude oil is a mixture mainly composed of hydrocarbons, especially alkanes (compounds with only hydrogen and carbon).

Fractional Distillation Process

  • Fractional distillation separates crude oil into different hydrocarbons based on boiling points.
  • Crude oil is heated so most of it vaporizes and is fed into a fractionating column.
  • The column is hottest at the bottom and cooler at the top; gases rise and condense at different heights depending on their boiling points.
  • Long-chain hydrocarbons have high boiling points, condense early, and drain from the column near the bottom.
  • Short-chain hydrocarbons have low boiling points, rise higher before condensing.

Uses of Different Fractions

  • Bottom fractions (long chains): Bitumen (road surfacing), heavy fuel oil (heating, lubricants).
  • Middle fractions: Diesel, petrol (vehicles), kerosene (jet engines).
  • Top fractions (shortest chains): LPG (liquefied petroleum gas, e.g., propane and butane) stays gaseous.
  • Shorter chains are more flammable and make better fuels.
  • Longer chains are less useful as fuels but can be broken down into smaller ones in a process called cracking.

Petrochemical Industry Uses

  • Substances obtained from crude oil are called petrochemicals.
  • Petrochemicals serve as feedstock (raw materials) for producing solvents, lubricants, polymers, and detergents.

Key Terms & Definitions

  • Crude Oil — A mixture of hydrocarbons found underground, formed from ancient biomass.
  • Hydrocarbons — Compounds containing only hydrogen and carbon.
  • Alkanes — A type of hydrocarbon with single bonds only.
  • Fractional Distillation — Process that separates mixtures by boiling points.
  • Fractionating Column — Equipment used to separate vaporized crude oil into fractions.
  • Bitumen — Thick, heavy fraction used for road surfaces.
  • LPG (Liquefied Petroleum Gas) — Gaseous hydrocarbon mixture mainly of propane and butane.
  • Feedstock — Raw materials used in industrial processes.
  • Cracking — Process of breaking long-chain hydrocarbons into shorter ones.

Action Items / Next Steps

  • Review how fractional distillation operates and why boiling points are important.
  • Prepare for the next lesson on the cracking process.