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Methods for Extracting Stuck Screws

Apr 24, 2025

Lecture: Techniques for Removing Damaged Screws

Introduction

  • Focus on removing damaged screws
  • Example scenario: eight screws in a metal plate, rounded off using the incorrect driver
    • Used a PZ2 bit instead of a PH2 for Phillips screws
    • Screws are too tight and heads are damaged

Common Problems with Damaged Screws

  • Often occur when removing a Euro cylinder from a uPVC door
  • Screws can become "chewed up" making removal difficult
  • Various techniques can be attempted depending on the situation

Techniques for Removing Damaged Screws

1. Elastic Band Technique

  • Place an elastic band over the screw head
  • Using a drill in reverse, apply pressure and squeeze the trigger
  • Elastic band helps grip the screw and possibly remove it
  • Works best with a wider elastic band
  • Simple and quick method, though not always effective

2. Impact Driver

  • Use with a good quality bit
  • Ensure correct direction (reverse)
  • Place the driver in the damaged screw and hit with a hammer
  • Shock can loosen the screw, allowing removal with a drill

3. Damaged Screw Remover

  • Commercially available and often effective
  • Fix in the drill, ensure drill in reverse
  • Press down hard; it bites and removes the screw
  • Affordable and worth trying

4. Grab It by Trend

  • High-quality screw remover
  • Works on wood screws too
  • Use in two steps:
    1. Use one end to remove material in reverse
    2. Flip and use the other end to bite and remove the screw

5. Center Punch

  • Use a standard or spring-loaded center punch
  • Position on screw edge and apply force to loosen
  • Allows grabbing with fingers or grips

6. Left-Handed Drill Bits

  • Used in reverse
  • Choose a bit slightly smaller than screw head
  • Drill will bite and may remove the screw

7. Cutting a Slot

  • Use an angle grinder or dremel
  • Risk of damaging surrounding material

8. Cold Chisel and Hammer

  • Knock screw around to loosen it
  • Once loosened, remove with fingers

Conclusion

  • Many techniques available for removing damaged screws
  • Success depends on various factors, including screw type and material
  • Caution advised with certain methods to prevent damage
  • Video encourages trying these methods and subscribing to the channel