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Interfacing TI Microcontrollers with Encoders

Dec 20, 2024

Interfacing TI Microcontrollers with Quadrature Encoders

Introduction

  • Focus on decoding quadrature signals from optical and incremental encoders into position and movement info.
  • Mentioned motor control briefly for context; not detailed herein.

What is an Encoder?

  • Encoders: Mechanical devices attached to motors/rotors; encode position, direction, speed into pulses.
  • Types of sensing: mechanical, magnetic, optical, electromagnetic.
  • Two types:
    • Absolute Encoders: Encode absolute position.
    • Incremental Encoders (Quadrature Encoders): Describe position changes incrementally.

Timers and Quadrature Encoders

  • Timers decode quadrature signals to derive speed, direction, position.
  • Signals fed into microcontrollers measure period and frequency.
  • Specialized timer modules: Quadrature Encoder Pulses or Interfaces.
  • Applications: Sensor-based motor control, robotics.

Optical Quadrature Encoders

  • Composed of a disk with opaque/transparent slots (encoder resolution).
  • Light source and photosensors create pulse signals.
  • Phase difference in pulses creates quadrature signals.
  • Channels A and B offset by 90°, used to decode position, direction, speed.

Demonstration of Quadrature Signals

  • Clockwise movement: Channel A leads B.
  • Counterclockwise: Channel B leads A.
  • Quadrature Index: Reference point, aids in position verification.

Decoding Quadrature Signals

  • Timer module in capture mode tracks signal edges and frequency.
  • Quadrature Decoder:
    • Generates clock and direction signals.
    • Direction based on channel transitions (illegal transition = error interrupt).
    • Clock sampled from edges for resolution.

Position Counter

  • Tracks incremental position based on quadrature clock.
  • Increments past max resets to zero; decrements below zero resets to max.
  • Index resets position counter to mitigate drift.

Quadrature Decoder and Position Counter

  • Position counter operations at 4x frequency of inputs.
  • Example: Encoder with 44 slots; max position = 175.
  • Position increments/decrements with direction signal.

Calculating Rotational Speed

  • Velocity proportional to quadrature waveform frequency.
  • Velocity equation: Frequency of waveforms and encoder resolution.
  • Example calculation for a 1000-slot encoder: 1000 RPM.

Conclusion

  • Overview of interfacing with Quadrature Encoders.
  • References for further information and labs.