Variance Analysis in Cost Management

May 14, 2025

Lecture Notes: Variance Analysis and Standard Costing

Key Topics Covered

  • Material Usage Variance
  • Material Mix and Yield Variance
  • Planning and Operational Variance
  • Labour Variance

Material Usage Variance

  • Calculated based on a company's materials usage relative to standard quantities.

  • Example given for material P:

    • Standard quantity for actual production: 5 kg.
    • Comparison of actual quantity used (500 kg) with planned (400 kg).
    • Result: Bad variance as more material was used than planned, leading to increased costs.
  • Exercise for material Q to be completed.


Material Mix and Yield Variance

  • Mix Variance Formula: AQAM (Actual Quantity Actual Mix) vs AQSM (Actual Quantity Standard Mix) multiplied by Standard Price.

  • Example setup:

    • Table for actual (P: 500 kg, Q: 730 kg) and standard (P: 5, Q: 10).
    • Calculation involves fractions of materials used against total and comparison with planned mixes.
    • Calculation of variance for both materials separately.
  • Yield Variance Formula:

    • Compare actual yield with standard yield, factor in standard cost.
    • Example provided with actual production of 80 units vs standard yield calculation resulting in variance being analyzed as adverse due to lower production than expected.

Planning and Operational Variance

  • Differentiates between uncontrollable (planning) and controllable (operational) variances.

  • Importance of planning variance:

    • Helps adjust standards when original data becomes outdated.
    • Planning variance is uncontrollable while operational variance can be managed and adjusted.
  • Benefits:

    • More accurate reflection of current operating efficiency.
    • Helps identify planning deficiencies.
  • Limitations:

    • Subjective and recalculations required frequently.
    • Not all cost items may warrant recalculation due to resources involved.

Labour Variance

  • Covers both labour rate and efficiency variances.
  • Example for planning and operating variance given with focus on wage increase and hour adjustments.

Case Studies

Seduct Bakery

  • Focus on material and labour variances due to changes in standards and actual data.
  • Material price and usage planning and operating variances calculated with examples provided.

Rory Mega

  • New machine purchase affecting labour hours and skills.
  • Requires calculation of material and labour mix and yield variances using provided data.

Summary

  • Emphasizes the importance of updating standard costing practices through planning and operational variance analysis.
  • Encourages investigation of significant variances that impact production costs and efficiency.
  • Highlighted the role of variance analysis in adjusting planning strategies and improving performance evaluation.