Transcript for:
Smelting Catalytic Converters Process Overview

today's video we're going to be smelting down  these catalytic converters try to recover the   platinum padium and rodium and this is the  ceramic honeycomb Matrix and the whole surface   of this ceramic is impregnated with platinum  plaum and rodium that acts as a catalyst so   when your exhaust goes through it burns up the  unburnt fuel and all the other stuff the first   thing we're going to do here is screen this  down to I think this is 16 or 20 mesh we're   looking for maybe 50 g here so I'm going to  add 50 G of anhydrous borax then we'll add 50   g of soda ash and then 25 G of silica sand  now I'm going to add 25 G of bismuth oxide   and this is going to act as our collector metal  I'm going to add some cooking flour the cooking   flour is going to act as carbon and when the  carbon comes in contact with the Bismuth oxide   it's going to pull the oxygen off the Bismuth  oxide and form CO2 and the Bismuth is going to   be reduced to metal and we'll be able to alloy  with our precious metals and so what's going   to happen is you're going to get a little  piece of bisou metal floating along liquid   it's going to attach itself to the Platinum or  padium or rodium once it's attached it forms an   alloy with that so you have a bismi platinum  alloy it will reduce the melting point and   then it will be able to all be liquid and  collect down at the bottom of our Crucible we're hoping for nice little bismo button here and there it is oh just a beautiful  button look at how nice and shiny that is   very nice 21 G just about what you'd expect if  we reduced every single bismo atom out of that   oxide we would end up with about 22 G so we  are right there it worked really really well   let's hope our platinum platium and rodium is in  this little button so now what we're going to do   with our button is we're going to put it in this  cupel we're going to put it in a furnace and heat   it up to about 1,900 or 2000° fah the Bismuth in  here is going to melt is going to react with the   oxygen in the furnace in the environment and it's  going to oxidize the surface of the puddle now the   cupel can't absorb metal but it absorbs metal  oxides really well and the Bismuth is going to   continue to oxidize until melting point of the  alloy gets past the temperature of the furnace   and at that point the button is going to freeze  so in 50 g we got 033 G that doesn't seem very   good does it well I'm pretty disappointed in that  last result but I went home I did some reading and   I found an article that's done some experimenting  with using pyite as a collector for the precious   metals and catalytic converters so we're going  to do a similar thing we're going to take 50 g   of the catalytic converters we'll add 50 g of  pyite and this isn't 100% pyite so we're going   to have a little bit of loss so our mat layer  won't add up to exactly 50 g I actually added   100 G of borax just cuz it didn't look like  I had much flux in there with only 50 g so   I'm going to put it in a nice clean Crucible back  into the furnace we'll smelt it now in this paper   it says that 99% of the platinum and padium  can be recovered and 97% of the rodium can be   covered with this method I got my charge  in the furnace but let's talk a little bit   about what's going on here iron and nickel are  a great collector of Platinum Group metals and   typically you have to get them super hot to  melt the platinum and get it all to collect   on the bottom there's something going on with  the iron sulfide but you get the collection   ability of the iron but the iron sulfide is a  much lower melting temperature and we can do it   in the temperatures of our propane furnace I can't  give you all the details because I couldn't read   the full article so if somebody has it please send  it to me I'll leave a link down the description   below where I got the articles I want to assay the  raw material then I want to assay the slag after   I'm done smelting it and I want to make sure I'm  not losing any cuz if my slag assays hardly any   precious metals then I'll know everything's  collected down in that mat layer PGM assays   are super expensive they're about $250 a piece  so if you guys want to support me I've got a   patreon page or you can give me a super thanks  through YouTube cuz this is going to be really   expensive and I'm giving all this information out  there for free I'd really appreciate it the first   melt I did was just iron pyite it didn't have any  collector metal in it at all so the next melt I   want to take the same amount of material the same  flux and I want to add about 10 G of copper to it   and that way we can have a collector metal in  there and with that copper collector it's all   going to end up in the mat as a copper sulfide  but once I get that mat I can reduce the copper   makes up a flux that will absorb the iron  rich sulfide mat and hopefully will be left   with a copper button with all of our precious  metals that we can then reduce in our celling   furnace and recover a bead of precious metals  and here's our poure with the 10 G of copper [Music] collector oh man look at that  that is just beautiful beautiful mat   oh it's still pretty hot though man that's  pretty and here's our slag super glassy no   beads or anything in there it's like the perfect  smell hopefully this works this works then it's   it's pretty darn easy to do so the previous mat  was 28 here's the copper collector so we should   have about 38 40 so 40 G that that pencil is  pretty darn good and hopefully there's a half   a gram of platinum plaum and rodium in there  well I'm pretty excited cuz we got two really   good results one with the Iron pyite by itself  and the other one where I added a little bit of   copper to it both really good separation but  now I added that copper cuz I want to try and   get the Platinum out of the mat or at least  the copper and the Platinum together so I'm   going to add 50 g of anhydrous borax I'm going to  add 50 g of soda ash I'm going to add 25 grams of   silica sand then I'm going to add Nails into it  to reduce it all down to FES and that way the   FES is soluble in the slag with the soda ash and  our copper and our precious metals should collect   down at the bottom as a molten metal bead that  we can then refine the precious metals out of later we'll see what happens I didn't see any  metal pour out of there so I'm a little concerned   about that ideally what would have happened  is the iron Nails will reduce the copper to   metal [Music] so we should not have any mat oh  there's a ton of mat well that didn't work very   well but we got our got our mat back well we  keep getting our really nice glassy slags so   we're doing something right there but our mat  did not cooperate on that smell let's see how   much it weighs I think we started with 40 G 30  31 so we reduced it a little bit but not enough   well it's quite hard I've broken it up into a  couple different pieces there to increase the   surface area I'm going to leave it overnight or  a couple days and see if uh it reacts the water   in the air and just kind of falls apart and  makes that powder we've seen in the past well   I can tell you we're finding a lot of ways that  don't work here's what happened to our mat after   it sat for a couple days I was hoping it would  fall apart but it's still pretty darn hard but   this is what I wanted to happen this is our iron  mat without any copper and once it gets exposed   to the water and the air it just falls apart  into the that powder that you can then recycle   and and reuse again that's what I wanted to have  happen so there's a couple things that could have   happened here one is I put that whole piece of  copper iron mat right into the top of the smelt   and ideally you'd want that all powdered up so  you have a lot of surface area the other thing   that could have happened is I maybe didn't add  enough soda ash to dissolve all that stuff or   maybe I didn't give it enough time in the furnace  with the iron nails but whatever it is it's just   too difficult there's too many things that can  go wrong so what I want to do now is I want to   do the same experiment but instead of using copper  I'm going to use 10 or maybe 20 G of silver here's   our silver we're going to use I'm going to add  I'm going to add 20 G that way we'll have enough   silver that even if we lose a little bit to the  mat we're going to have a button at the bottom   hopefully cross your fingers another nice clean  Crucible and hopefully third times the charm here all right another Moment of Truth  cross your fingers we got a silver bead here H beautiful mat again I'm hoping there's  a little bit of silver right here at the bottom   this matte cone well no silver but uh I guess  on the bright side it shows you the iron mat   can dissolve precious metals let's see what this  stuff weighs so about 50 g 51 G first time we got   28 with the copper we got 40 or 41 now we got  51 so it's all in there well I'm going to try   something weird I am trying to break this up to  make it real fine and I can't do it it's really   really hard so I'm going to remelt it and pour  it in water and get it real fine so we I can   mix it up again with some flux use our iron  nail trick and see if I can recover my silver well looks like that worked all right let's do  this one more time we've got 100 G of anhydrous   borax 100 G of soda ash and 50 g of silica sand  I'm going to add our shot up iron silver mat I'm   actually kind of encouraged that all the Silver's  gone cuz that probably means that it's collecting   the platinum as well now I'm going to smelt this  back down with iron Nails see if I can reduce the   silver back to Silver metal turn the iron mat into  FES which should be absorbed by our soda ash Rich slag before we look at our slag I wanted to show  you the nails I put in there I initially put in   these six and hopefully the mat got all used up  and then the nails stopped getting eaten up this   one I added three more Nails about 20 minutes  before I poured and they're not eaten at all I   mean they look like normal nails okay I have  a good feeling about this when I poured it I   thought I saw a little glob of metal come out and  not much mat here we go I think I see some metal there hey it worked hot whoa stuff shooting off  there all over the place so that looks really   really good the silver button is nice and clean  the slag goes all the way down to the silver   there's no matte layer at all the slag is nice and  glassy I don't see any mat in the slag that this   is exactly what you want this is this is this is  great I really really really excited about this   I put 20 G of silver in and we got 20 G back  out so that is awesome we recovered all of our   silver and hopefully our plattinum group metals  are alloyed with this silver I know silver is a   real good collector of that stuff and if if this  works this is going to be just just great I've   been thinking about this problem for years and we  may have just solved it well finally that worked   really well we got our silver button collector  we got rid of all the iron mat hopefully we have   all of our pgms collected in that silver button  and nothing in the slag so now what's going to   happen is I've got some samples here I'm going  to send off for assay we're going to assay them   for platinum plaum and rodium stay tuned for  part two cuz if this all works out I'm going   to scale up and we're going to process a bunch of  catalytic converters so if you're interested in   seeing that be sure to subscribe otherwise thanks  for watching and we'll see you on the next video