Overview of PT6 Turbo Engine Features

Aug 21, 2024

Pratt and Whitney PT6 Turbo Engine Overview

Introduction

  • Welcome from EAA Air Venture in Oshkosh at the Pratt and Whitney booth.
  • Focus on the PT6 turbo engine: reliable, powerful, advanced, and widely sold in its class.
  • Sponsored by Pratt and Whitney, promoting sustainable aviation.

Engine Fundamentals

  • PT6 is a reverse flow free turbine turbo prop engine.
  • Unlike standard jet engines, it does not have a bypass; thrust is produced by exhaust gases.
  • Air flows through the engine from back to front.

Engine Components

Cold Section

  • Air Inlet:
    • Outside air sucked in through the inlet duct, often visible below the propeller.
    • Air directed toward the inlet screen to protect the engine.
  • Low Pressure Axial Compressor:
    • Comprised of 3-4 stages.
    • Accelerates and increases air pressure through rotary blades and stationary stator veins.
    • Example: Air pressure increases from 1 bar (15°C) at the inlet to 4 bar (180°C) after compression.
  • Single Stage Centrifugal Compressor:
    • Further increases temperature (~300°C) and pressure (~10 bar).
    • Changes air direction before entering the combustion chamber.

Hot Section

  • Combustion Chamber:
    • Fuel injected through 14 nozzles ignites air-fuel mixture, creating controlled combustion.
    • No spark plugs; self-ignition occurs due to hot compressed air.
    • Continuous combustion from startup to shutdown.
  • High Pressure Compressor Turbine:
    • Drives the compressor stages, spins at ~39,000 RPM.

Power Section

  • Power Turbine:
    • Extracts energy from exhaust gases; spins up to 33,000 RPM.
    • Exhaust gases exit through side ducts.
  • Gearbox:
    • Reduces the power turbine speed to 1700-2200 RPM for propeller drive (15:1 reduction ratio).
  • Free Turbine Design:
    • Compressor turbine and power turbine operate independently, enhancing performance and safety.

Advantages of PT6 Engine

  • Short overall length (1.8 meters) compared to competitors.
  • Output ranges from 550 to 1700 shaft horsepower.
  • Ideal for rough runway surfaces (e.g., Cessna Caravan, Pilatus Porter).
  • Independent shafts simplify maintenance and starting process.

Accessory Gearbox & Control Systems

  • Accessory Gearbox:
    • Reduces RPM for mounted accessories (approx. 4000 RPM).
    • Fuel control unit adjusts fuel flow.
    • Oil pumps assist in lubrication.
  • Propeller Interface Unit:
    • Controls propeller RPM.
  • PT6E Series Engine:
    • Latest model with dual-channel electronic control for enhanced performance.

Conclusion

  • Summary of the PT6 turbo engine's operation.
  • Acknowledgment of Pratt and Whitney and their contributions.
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