Embedding Magnets in 3D Prints

Jul 16, 2024

Embedding Magnets in 3D Prints

Introduction

  • Embedding magnets in 3D prints enhances functionality.
  • New advice and refinements to improve results with magnets.
  • Investing in specific tools can ease working with magnets.

Tools for Working with Magnets

  • Non-magnetic tweezers:
    • Useful for precision work.
    • Types: Titanium, Reverse action.
  • Magnetic polarity indicator:
    • Critical for paired magnet sets.
    • Types: Electronic and 3-axis mechanical.
  • Magnetic viewing film:
    • Visualizes magnetic field patterns.
  • Magnet labeling tool:
    • Labels poles of project’s magnets.
    • Sharpie used for marking.

Experiment with Magnetic Beds

  • Observed bed lifting issues with Bamboo X1 Carbon printer.
  • Dried filament to eliminate excess moisture.
  • Theory: Magnetic bed repelling embedded magnets.
  • Tested different magnet sizes and shapes on the bed.
    • Noted significant repelling effect.

Findings

  • Magnetic Bed Polarity:
    • Magnetic field pattern in a halbach array.
    • Reduced repelling effect with thicker/heavier build plates.
    • Possible warping/adhesion issues due to repelling field.
  • Magnet Orientation:
    • Reduce repelling by orienting magnets perpendicular to bed’s field pattern.
    • Standardize pole orientation for compatibility in projects.

Recommendations

  • Project Magnet Orientation:
    • Rectangular magnets should be perpendicular to bed field.
    • Adopt default pole orientation for consistency.
  • Polarity Identifier Tool:
    • Embed frequently used magnets in a plate for quick labeling.
  • Warping Issues:
    • Embed a cradle for a magnet near problematic areas.
    • Ensure magnet attracts, not repels, by the bed’s field.
    • Additional contact points may help with adhesion.
  • Heat Retention:
    • Be aware magnet may retain heat if bed is heated.
    • Add a runner or sprew to physically connect problematic area.

Precautions

  • Demagnetizing Print Beds:
    • Do not place strong magnets directly on print bed without build plate.
    • Incorrect placement can demagnetize bed.

Remagnetizing Print Beds

  • Constructing Remagnetizing Tool:
    • Use 15x3 mm ring magnets stacked in alternating polarity.
    • Thread onto 100 mm long M4 bolt.
    • Roll tool laterally and evenly across bed to remagnetize.
  • Results:
    • Significantly restored magnetic strength.
    • Can potentially work better with larger ring magnets.

Conclusion

  • Information and tools provided to improve magnet embedding in 3D prints.
  • Open to feedback and questions from users.