Fusion 360 Hairbrush Design Steps

Jan 17, 2025

Lecture Notes: Designing a Hairbrush in Fusion 360

Introduction

  • Video tutorial on designing a hairbrush in Fusion 360
  • Key steps include base creation, curve design, and spike creation

Base Creation

  1. Start New Workspace:
    • Select top or bottom plane
  2. Create Ellipse:
    • Major diameter: 110 mm
    • Minor diameter: 55 mm
  3. Draw Two Circles on Line:
    • Outer circle: 26 mm diameter
    • Inner circle: 9 mm diameter
  4. Join Lines:
    • Line dimension: 200 mm
    • Add taper line and tangent constraint
  5. Mirror Line Across Center Line
  6. Finish Sketch and Extrude:
    • Extrude as new component, distance: 10 mm

Red Curve and Dome Creation

  1. Create Secondary Ellipse:
    • Major diameter: 95 mm
    • Minor diameter: 45 mm
  2. Extrude Cut:
    • Depth: -1 mm
  3. Offset Plane and Create Sketch:
    • Offset: 12 mm
    • Create point on line for reference
  4. Create Loft for Dome Structure:
    • Select profile and point, change to tangent constraint
  5. Fillet Creation:
    • Fillet: 0.5 mm

Spike Creation

  1. Create Offset and Extra Ellipses:
    • Offset: -3 mm
    • Create additional ellipses (total of 4) with specified dimensions
  2. Project Ellipses onto Dome Surface
  3. Create Sketch for Spikes:
    • Draw lines, set dimensions and angles for spikes
    • Use two-point circle for base of spikes
  4. Revolve Spike Profiles:
    • Join with main body
  5. Pattern on Path for Spike Duplication:
    • Use circular pattern technique for duplication

Final Adjustments

  1. Add Fillets to Spikes and Base:
    • Create an 8 mm fillet
    • Additional 3 mm fillet for specific points
  2. Final Appearance Adjustments:
    • Manual selection for knob appearance

Conclusion

  • Completion of hairbrush design
  • Reminder to share and subscribe to the channel

These notes summarize the steps and techniques used in the Fusion 360 tutorial for creating a hairbrush with spikes. The process includes creating the base, designing the dome, and patterning the spikes, with attention to specific dimensions and constraints.