Power Door Lock Actuator Replacement (2000-2006)

Introduction

• Presenter: Brian Essick from HowToAutomotive
• Objective: Step-by-step guide for replacing a door lock actuator on vehicles from 2000 to 2006.
• Applicability: The process is the same for both left and right doors.

Tools and Preliminary Steps

• Tools Required: Pick tool, Phillips screwdriver, panel popping tool, 10 mm wrench.
• Initial Setup: Ensure the car window is rolled up before starting.

Door Panel Removal

1. Remove Plastic Cover:
   • Use a pick tool to remove the plastic cover.
   • Unscrew the Phillips screw behind the cover.
2. Latch Removal:
   • Pull the latch inward and then outward.
   • Open the plastic clip and remove the rod.
   • Unplug the electrical connector for the door lock switch.
3. Window Switch Trim:
   • Use a panel popping tool to remove the trim.
   • Unplug the electrical connector for the window switch.
4. Tweeter Removal:
   • Pull or pry the tweeter off and unplug it.
5. Handle Screws and Speaker Cover:
   • Remove the plastic cover in the handle to access and remove the Phillips screw.
   • Pop off the speaker cover and remove three additional screws around it.
6. Door Panel Disconnection:
   • Pop the bottom of the door panel free and pull outward.
   • Disconnect the light by turning it counterclockwise.
   • Remove the light wiring harness.
   • Lift the door panel up, pull towards you, and unplug the speaker.
7. Weather Barrier:
   • Remove about 50% of the weather barrier to access the actuator.

Removing the Door Lock Actuator

1. Window Track Removal:
   • Remove the 10 mm bolt from the window track.
   • Unhook and remove the window track.
2. Security Device and Actuator Screws:
   • Remove the security device screw.
   • Use a camera or scope to help locate three screws to remove the actuator.
3. Actuator Removal:
   • Peel back the plastic cover.
   • Twist the actuator clockwise and pull it out.
   • Unplug the two electrical connectors.

Installing New Actuator

1. Preparation:
   • Lay old and new actuators side by side.
   • Transfer the plastic security cover and screws to the new actuator.
2. Installation:
   • Hook the actuator rod onto the door latch lever.
   • Rotate actuator counterclockwise into position.
   • Ensure proper alignment with metal brackets and screw holes.
   • Secure the actuator and cover with screws.
3. Reinstallation of Components:
   • Reattach the window track, weather barrier, and door panel.
   • Ensure all wires and connectors are routed and connected properly.
   • Snap door panel into place, secure with screws, and replace covers.
4. Final Steps:
   • Reconnect the speaker, light, and tweeter.
   • Reinstall the door handle and trim.

Conclusion

• Resources: Parts and tools used in the video are linked in the description.
• Additional Help: Visit HowToAutomotive.com for more tutorials.
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