Instructional Video on Jeep Dana 60 Installation 🛻
Introduction
- Host: Pat from Bleepin Jeep
- Purpose: Show how to install a Dana 60 axle on a Jeep
- Focus on cost-effectiveness and maximizing performance
Dana 60 Axle Overview
- Axle Type: 2005+ Dana 60, factory option for F-250 and F-350 trucks
- 35 spline inner shaft
- 35 spline outer shaft (older models had 30 spline)
- Upgrade to 35 spline adds strength
- Capable of handling a 40-inch tire
Key Features
- Hubs: Easy to take apart and reliable
- Reverse Cut Gears: 9.75-inch ring gear
- Provides better contact and driveline angles
- Benefits: Improved U-joint, drive shafts, clearance from rocks
- Upgradability: Numerous aftermarket options
- Bigger U-joints, shafts (inner & outer), 40 spline Chromoly RCV
- Popular in rock bouncing applications
- Ball Joint Eliminators: Versatile axle
- Cost: $400-$500; designed for heavy trucks, very durable
Aftermarket Support
- Various truss options available
- Barnes 4WD Pro-Series Truss: Chosen for this installation
- Provides a flat surface for mounting track bars, upper link, and full hydro mount
Step-by-Step Disassembly
- Remove 3 Screws on Hub
- Remove Brake Rotor
- Remove ABS Sensor: Handle with care
- Check and Clean Seals: Important for vacuum-actuated hubs
- Remove Snap Ring: Use special tools if necessary
- Undo 4 Unit Bearing Bolts
- Pry Out Axle Shaft: Use a crowbar
- Weighing Components: Approx. 180 lbs removed
Truss Assembly
- Cleaning & Preparation: Clean axle surface, mock up truss components
- Keyed & Notched Design: Easy to assemble
- Light Tack Welding: Temporary welding to hold truss in place
Full Hydro Mount Kit
- Components: Laser-etched for easy identification
- Assembly: Keyed design for straightforward assembly
- Welding Preparation: Clean with acetone for better welds
- Winch Pull Down Tab: Align and tack in place
- Tie-in Bracket and Tab: Attached as per instructions
Future Steps & Conclusion
- Next steps include mounting axle under Jeep, measuring for 3 link kit
- Upcoming videos on Barnes 3 link kit and Barnes hi-steer arm installation
Call to Action
- Subscribe to Bleepin Jeep on Patreon
- Like, subscribe, and comment on the video
- Ring the bell for notifications
- Thank viewers and encourage engagement
Ending Note: Stay sticky out there!