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Azure IoT and OPC UA Overview

Jun 6, 2025

Summary

  • Leo and Simona (Senior Product Program Manager, Microsoft) continued their Azure IoT Operations video series with an in-depth discussion on OPC UA (Open Platform Communications Unified Architecture).
  • The conversation covered OPC UA fundamentals, security practices, data modeling, and Microsoft’s approach to scalable industrial IoT operations—including use of an OPC UA broker and orchestration via Kubernetes.
  • Key takeaways included the importance of secure, scalable data connectivity from industrial assets to the cloud, and the transformation of physical assets into Azure resources.
  • The session included hands-on demonstration elements, highlighting OPC UA broker architecture and practical asset management in Azure IoT Operations.

Action Items

  • No explicit action items or due dates were mentioned in the transcript.

OPC UA Fundamentals and Industry Context

  • Simona explained OPC UA is not merely a protocol but a standard managed by the OPC Foundation that provides secure, standardized connectivity and data modeling for industrial automation.
  • OPC UA bridges operational technology (OT) and information technology (IT), addressing both openness in data models and robust security for connected industrial devices.
  • Security, including authentication, authorization, certificate management, and support for multiple communication protocols (e.g., TCP/IP, UDP, MQTT), was emphasized as central to safe digitization.
  • Microsoft has been involved with OPC UA since its inception and supports both open-source and proprietary data models.

Security, Connectivity, and Schema Management

  • Proper configuration of OPC UA servers and clients—especially around endpoint URLs, security policies, and certificates—was highlighted as critical for successful and secure connectivity.
  • Common connection issues are often due to misconfiguration or rejected certificates; reviewing server policies and rejected certificates is crucial for troubleshooting.
  • OPC UA namespaces and schemas enable standardized data extraction and mapping, but raw industrial data often requires schema interpretation for meaningful analytics.
  • The push for more openness and interoperability in data schemas, including support for customized or advanced schemas for AI models, is ongoing.

Microsoft’s OPC UA Broker and IoT Operations Approach

  • Microsoft has developed an OPC UA broker to simplify and scale industrial asset connectivity, leveraging Kubernetes for infrastructure scalability and high availability.
  • The OPC UA broker’s architecture includes Discovery Handler, Connector, and Operator components; it integrates with Kubernetes APIs and supports seamless asset onboarding and data extraction.
  • The broker enables publishing of OPC UA telemetry to MQTT brokers, supporting both real-time monitoring and historical analysis, with a focus on zero data loss and event-driven insights.
  • Asset management is tightly integrated: device endpoints, schemas, and telemetry definitions are managed as resources in Azure, enhancing digital transformation and data science capabilities.

Demonstration and Practical Configuration

  • Simona demonstrated asset discovery, connection, data publication, and management within Azure IoT Operations, using both simulators and actual asset endpoints.
  • The demo showed the process from endpoint configuration, schema definition, certificate validation, to end-to-end data flow into Azure resources.
  • Asset types, endpoint profiles, and writeable parameters are managed via configuration files, supporting both out-of-the-box and advanced custom schemas for various use cases.
  • Practical advice included involving OT experts early, using configuration files for repeatable deployments, and validating connectivity and telemetry at each step.

Decisions

  • No formal decisions were specifically made or recorded during this episode.

Open Questions / Follow-Ups

  • Continued work needed on automating discovery handler execution for asset changes.
  • Further developments planned around enriching schema management and enabling more flexible, open, and interoperable data modeling.
  • Ongoing advancements anticipated in achieving true zero data loss for industrial IoT telemetry streams.